Wet refractory mortar and preparation method thereof

A refractory mud, wet technology, applied in the field of refractory mud, can solve the problems of increasing the mortar gap and unsaturation of the product, polluting the environment, and short bonding time, etc., to achieve reduced saturated vapor pressure, stable chemical properties, and reduced water evaporation Effect

Inactive Publication Date: 2011-04-20
LUOYANG LIER REFRACTORY MATERIAL +2
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Due to the uneven professional quality of on-site operators, poor process control ability, or lack of professional knowledge in refractory mud, the degree of dryness and uniformity of the finished product after mixing is quite different, which directly affects the construction performance and use effect of the mud.
For example: if the mud is too dry, the smearing performance of the mud is poor, which will increase the mortar joints and unsaturation between the products, and the mud dries quickly and the bonding time is short; if the mud is too thin, it is difficult to ensure the thickness of the mortar joints. The shrinkage is also larger at high temperature;
[0008] (2) High cost and high labor intensity
Due to the need to add liquid binder or water to stir at the construction site, there must be a certain construction site, equipmen

Method used

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  • Wet refractory mortar and preparation method thereof
  • Wet refractory mortar and preparation method thereof

Examples

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Effect test

Embodiment 1

[0046] Production of high alumina wet refractory mud with high alumina material as the main raw material:

[0047] (1) The component weight percents that are used to prepare polyglycerol ester glycerin solution are: polyglycerol ester 20%, glycerin 80%, pour in the plastic bucket after the preparation in proportion, make polyglycerol ester glycerol solution after fully dissolving by stirring ;

[0048] (2) The weight percentages used to prepare refractory mud raw materials are: kyanite-80 mesh 20%, GAL-g8 high alumina bauxite-200 mesh 60%, fused white corundum-320 mesh 10%, active SiO 2 Micropowder 3%, bentonite 2.5%, soft clay 3%, methylcellulose 1%, dextrin 0.5%, sodium tripolyphosphate (additional) 0.2%. The above raw materials are prepared according to the ratio and mixed evenly in a forced mixer to obtain a dry powder semi-finished product;

[0049] (3) Add clean tap water in an amount of 18% of the weight of the dry powdery semi-finished product, and forcefully knead for...

Embodiment 2

[0054] Production of corundum-based wet refractory mud with corundum as the main raw material:

[0055] (1) The component weight percents that are used to prepare polyglycerol ester glycerin solution are: polyglycerol ester 20%, glycerin 80%, pour in the plastic bucket after the preparation in proportion, make polyglycerol ester glycerol solution after fully dissolving by stirring ;

[0056] (2) The weight percentages of raw materials used to prepare refractory mud are: 50% of fused white corundum-180 mesh, 25% of fused white corundum-320 mesh, 4% of quartz sand-120 mesh, 2.5% of bentonite, and 4% of soft clay %, active α-Al 2 o 3 Micropowder 8%, chromium oxide green 5%, methyl cellulose 1%, dextrin 0.5%, calcium lignosulfonate (additional) 0.3%, according to the above proportions, mix evenly with a forced mixer to obtain a dry powder semi-finished products;

[0057] (3) Add clean tap water in an amount of 14% of the weight of the dry powdery semi-finished product, and for...

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Abstract

The invention relates to a wet refractory mortar and a preparation method thereof. The wet refractory mortar comprises the raw materials in percentage by weight: 60-90% of main raw material of the refractory materials, 1-15% of micro powder, 0.5-5% of bentonite, 0.5-10% of soft clay, 0-5% of methylcellulose, 0-5% of dextrin, 0.05-0.5% of dispersing agent (admixture), 3-10% of glycerin (admixture), 0-5% of water-soluble poly-glyceride (admixture) and 5-25% of clean tap water (admixture). The preparation method comprises the following steps of: preparing the poly-glyceride glycerin solution; preparing the dry powdery semi-finished product; adding the clean tap water for wet mixing; adding the poly-glyceride glycerin solution to be mixed; packing hermetically by using plastic bags; packing hermetically by using hard plastic buckets; and storing and transporting in the cool. The refractory mortar of the invention is directly manufactured into finished products to effectively control the product quality; is in a wet state during the storing and transporting and using to lower the user cost and labor intensity of workers, and avoid the environmental pollution caused in the construction site; and is taken according to need to reduce the unnecessary waste.

Description

Technical field [0001] The invention relates to a refractory mud in a wet state during storage, transportation and use, belonging to the field of refractory materials. Background technique [0002] Refractory mud is composed of refractory raw materials, binders and admixtures. It is a joint material for shaped refractory products. The purpose is to bond individual products into a whole and improve the service life and safety of high-temperature kilns and thermal equipment. [0003] According to the main raw materials, refractory mud can be divided into clay, high alumina, corundum, mullite, silicon, magnesium and carbon-containing mud, etc.; according to the type of binder, it can be divided into phosphoric acid or phosphate combined mud, water Glass bonded mud and organic bonded mud, etc. Except for the organic binder mud, the rest of the refractory mud contains water. [0004] The quality of refractory mud is directly related to its construction and use performance, and ...

Claims

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Application Information

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IPC IPC(8): C04B35/66
Inventor 丰文祥孔祥魁谢保卫马磊郭春毛晓刚李有奇李洪波杜恒亮寇志奇
Owner LUOYANG LIER REFRACTORY MATERIAL
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