Method for preparing DSD (4,4'-Diamino 2,2'-Stilbene Disulphonic) acid by hydrogenating and reducing disodium dinitrosalicylate (DNS) at high temperature
A technology of diaminostilbene and dinitrostilbene, which is applied in the field of preparing DSD acid, can solve the problems of unseen industrialization of DSD acid hydrogenation process, low concentration of DNS acid disodium salt, unqualified cotton thread dyeing index, etc. , to achieve the effect of controlling the generation of colored impurities, increasing the reaction rate and reducing the one-time investment
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Embodiment 1
[0024] In a 1000L stirred tank, add 400L of water and 400kg of solid DNS acid disodium salt, start stirring, and raise the temperature to 120°C to fully dissolve the DNS acid disodium salt.
[0025] Add 12kg of platinum-carbon catalyst with a metal mass fraction of 3% in a 1000L hydrogenation reactor, add 150L of water, replace it with a nitrogen atmosphere, and feed hydrogen to maintain a pressure of 1.8MPa. Start the reactor to stir, raise the temperature to 250°C, and use the feed pump to continuously inject the DNS acid disodium salt solution in the dissolution tank into the hydrogenation reactor at a constant speed for 1 hour to react. After the feed was completed, the above reaction conditions were maintained for 20 min.
[0026] The hydrogen in the reactor is emptied and replaced with a nitrogen atmosphere, the catalyst is filtered out through a high-performance filter, and the catalyst is recovered and retained for further use, and the material enters the acid analysis...
Embodiment 2
[0030] In a 1000L stirred tank, add 150L of water and 350kg of solid DNS acid disodium salt, start stirring, and raise the temperature to 120°C to fully dissolve the DNS acid disodium salt.
[0031] Add 3.5kg of palladium-carbon catalyst with a metal mass fraction of 1% into a 1000L hydrogenation reactor, add 150L of water, replace it with a nitrogen atmosphere, and feed hydrogen to maintain a pressure of 0.8MPa. Start the reactor to stir, raise the temperature to 300°C, and use the feed pump to continuously inject the DNS acid disodium salt solution in the dissolution tank into the hydrogenation reactor at a constant speed for 1.5 hours to react. After the feed was completed, the above reaction conditions were maintained for 20 min.
[0032] The hydrogen in the reactor is emptied and replaced with a nitrogen atmosphere, the catalyst is filtered out through a high-performance filter, and the catalyst is recovered and retained for further use, and the material enters the acid a...
Embodiment 3
[0036] In a 1000L stirred tank, add 200L of water and 300kg of solid DNS acid disodium salt, start stirring, and raise the temperature to 120°C to fully dissolve the DNS acid disodium salt.
[0037] Add 1.5kg of palladium carbon catalyst with a metal mass fraction of 10% in a 1000L hydrogenation reactor, add 150L of water, replace it with a nitrogen atmosphere, and feed hydrogen to maintain a pressure of 3MPa. Start the reactor to stir, raise the temperature to 260°C, and use the feed pump to continuously inject the DNS acid disodium salt solution in the dissolution tank into the hydrogenation reactor at a constant speed for 2 hours to react. After the feed was completed, the above reaction conditions were maintained for 20 min.
[0038] The hydrogen in the reactor is emptied and replaced with a nitrogen atmosphere, the catalyst is filtered out through a high-performance filter, and the catalyst is recovered and retained for further use, and the material enters the acid analys...
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