Device for preparing hot molten iron and byproducts by using red mud

A technology for by-products and molten iron, applied in the field of metal smelting, can solve the problems of inability to spit out slag and the inability to select magnetic separation methods, and achieve the effect of reducing production costs.

Inactive Publication Date: 2013-08-28
胡长春 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide a device for producing hot metal and by-products from red mud, which can solve the problem of magnetic separation (including superconducting magnetic separation) in the prior art. , re-election method or flotation method cannot be selected at all, and it can also solve the problem that the blast furnace method cannot "spit out slag", so that toxic and polluted red mud can be recycled to obtain elemental iron; and it can achieve zero discharge of solid pollutants

Method used

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  • Device for preparing hot molten iron and byproducts by using red mud
  • Device for preparing hot molten iron and byproducts by using red mud

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0020] Such as figure 1 As shown, during installation, the positions of the rotary furnace 1, the diversion tank 2, and the melting furnace 3 are successively lowered, and the heights of their heads or lower parts are lower than their tails or upper parts. That is: the head of rotary furnace 1 is slightly lower than its tail; the tail of diversion tank 2 is lower than the head of rotary furnace 1, but higher than the head of diversion tank 2; the upper part of melting furnace 3 is lower than the guide The head of launder 2, but higher than the lower part of melting furnace 3.

[0021] A device for producing hot molten iron and by-products from red mud, comprising a rotary furnace 1, a diversion tank 2, and a melting furnace 3, the tail of the rotary furnace 1 is provided with a flue gas outlet 11, and the head is provided with a discharge port 12 , the flue gas outlet 11 of the rotary furnace 1 communicates with a water curtain dedusting sodium salt suction tower 14 through t...

Embodiment 2

[0027] Such as figure 2 As shown, the hot metal outlet 24 on the lower side of the head of the diversion tank 2 is connected to the cast iron machine 26; the others are the same as those in the first embodiment.

[0028] Working process of the present invention is as follows:

[0029] Such as figure 1 , 2 As shown, according to the ratio of 1:0.05-0.35:0.2-0.5 by weight percentage, take red mud, lime, coal, and mix them evenly to make mixed raw meal and add it to the rotary kiln 1. The temperature in the rotary kiln 1 is 800-1460 degrees Celsius; the mixed raw material is dried and pre-reduced in the rotary kiln 1 for 2-10 hours, and the reduced material in a semi-molten state is generated; the temperature from the tail to the head in the rotary kiln 1 ranges from 800 degrees gradually rises to 1460 degrees; the above-mentioned reducing material enters the diversion tank 2 from the discharge port 12 of the rotary kiln 1 through the feed port 21 of the diversion tank 2; Th...

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Abstract

A device for making hot molten iron and a by-product by using red mud comprises: a rotary furnace (1), a flow guide groove (2), and a melting separation furnace (3). The rotary furnace (1) is provided with a smoke outlet (11) and a discharge port (12). The flow guide groove (2) is provided with a feeding port (21) and a slag outlet (22), the feeding port (21) and the discharge port (12) communicating with each other. At least one gas gun (23) is mounted at the head of the flow guide groove (2). A lower side of the flow guide groove (2) is provided with a hot molten iron outlet (24). The hot molten iron outlet (24) is connected to a steel ladle (25) or a pig machine (26). The melting separation furnace (3) is provided with a slag inlet (31) communicating with the slag outlet (22) and is further provided with a cement clinker outlet (32), a silicon, aluminum and titanium alloy outlet (33), and a bottom outlet (34). The device solves the problem that the blast furnace process cannot spit slag, greatly reduces the cost, discharges no solid pollutant, enables the discharged gas to reach the standard, implements low carbon emissions, and is environmentally friendly.

Description

technical field [0001] The invention belongs to the technical field of metal smelting, and in particular relates to a device for preparing hot molten iron and by-products from red mud. Background technique [0002] Red mud, its main components are: 5% to 25% of alumina; 30% to 55% of iron oxide; 5% to 25% of silicon oxide; 3% to 9% of sodium oxide; Titanium, magnesium oxide, calcium oxide, etc. 5% to 10%. It generally contains a large amount of iron oxide, and its appearance is similar to red soil, hence the name; it is the polluting waste slag discharged when the aluminum industry extracts alumina, its pH value is very high, and the pH value of the leachate is 12.1-13.0. In industrial production, on average, 1 to 2 tons of red mud is produced for every ton of alumina produced. As the fourth largest producer of alumina in the world, China discharges tens of millions of tons of red mud every year, while the world produces about 70 million tons of red mud every year. A larg...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C21B15/00C22B7/00
CPCC21B13/006C21B15/00F27B19/04C22B7/00C21B13/085Y02P10/20
Inventor 胡长春胡晓雪
Owner 胡长春
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