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Metal powder type flux-cored wire used for welding high-impact-toughness steel

A technology of flux-cored welding wire and ductile steel, applied in welding medium, welding equipment, metal processing equipment, etc., can solve the problems of inability to achieve continuous multi-layer welding without slag, high labor intensity of operators, and inability to meet low temperature toughness, etc. Achieve the effect of low labor intensity and welding cost, good welding process performance, and improving process performance and physical and chemical properties

Active Publication Date: 2012-06-13
ATLANTIC CHINA WELDING CONSUMABLES
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In the patent document with the patent number 201010156680.8 and the invention name "Gas-shielded flux-cored wire for low-temperature high-toughness all-position welding", a TiO 2 The main high-toughness flux-cored welding wire has the characteristics of good low-temperature toughness, but a large amount of slag will be generated during the welding process, which not only affects the welding efficiency, but also enhances the labor intensity of the welder.
In order to reduce the amount of slag in the flux-cored welding process, so far, many schemes have been proposed, such as the patent document No. 200810010814.8 and the invention name "A High-Toughness Metal Core Gas Shielded Welding Wire and Its Manufacturing Method", Disclosed is a high-toughness metal-cored gas-shielded welding wire and its manufacturing method. Although the welding wire reduces the amount of slag in the welding process of the flux-cored wire to a certain extent, it still cannot realize continuous multi-layer welding without slag removal, and the operator has problems High labor intensity and poor low-temperature toughness of the weld (-20°C kv is only 100J), unable to meet the needs of marine engineering and other projects for low-temperature toughness, low welding efficiency and other defects

Method used

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  • Metal powder type flux-cored wire used for welding high-impact-toughness steel
  • Metal powder type flux-cored wire used for welding high-impact-toughness steel
  • Metal powder type flux-cored wire used for welding high-impact-toughness steel

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0017] Embodiment 1: Adopt (width * thickness) 14 * 0.9mm steel strip as the sheath of welding wire, its chemical composition is C 0.04wt%, Mn 0.25wt%, Si 0.015wt%, S 0.01wt%, P 0.01wt% , surplus is iron; Taking the preparation and production of 100Kg welding wire as example, the flux core of this embodiment accounts for 15wt% of the whole welding wire weight, and each composition in the flux core is: medium carbon ferromanganese 3.4Kg, ferrosilicon powder 1.0Kg, magnesium (Mg ) powder 0.4Kg, ferromolybdenum powder 0.2Kg, nickel powder 1.0Kg, fused magnesia 0.1Kg, calcium fluoride 0.2Kg, iron powder 8.7 Kg to the total weight of the drug core ingredients 15Kg; then mix the ingredients in the drug core Uniform and ready for use;

[0018] Put the steel strip in the welding wire forming machine, inject the ready-to-use flux core mixture into the groove of the steel strip that is bent transversely into a "U" shape, and then roll it into a strip, and then pull it to the wire of Φ1....

Embodiment 2

[0025] Embodiment 2: the sheath of welding wire is identical with embodiment 1, is example with preparation and production 100Kg welding wire, and the flux core of present embodiment accounts for 20wt% of whole welding wire weight, and each composition is in the flux core: medium carbon ferromanganese 3.9Kg, ferrosilicon Powder 1.0Kg, magnesium (Mg) powder 0.4Kg, molybdenum iron powder 0.2Kg, nickel powder 1.0Kg, fused magnesia 0.1Kg, sodium fluoride and potassium fluorotitanate 0.2Kg (each 0.1Kg), iron powder 13.2 Kg to drug core batching gross weight 20Kg; All the other are identical with embodiment 1, it:

[0026] Chemical composition of deposited metal (%)

[0027] C

mn

Si

S

P

Ni

Mo

0.04

1.5

0.37

0.007

0.010

0.95

0.14

[0028] Mechanical properties of deposited metal (mixed gas):

[0029]

[0030]

[0031] Diffusible hydrogen content: 3.2mL / 100g.

Embodiment 3

[0032] Embodiment 3: the sheath of welding wire is identical with embodiment 1, is example with preparation and production 100Kg welding wire, and the flux core of present embodiment accounts for 20wt% of whole welding wire weight, and each composition is in the flux core: medium carbon ferromanganese 3.4Kg, ferrosilicon Powder 1.0Kg, magnesium (Mg) powder 0.5Kg, molybdenum iron powder 0.2Kg, nickel powder 1.0Kg, fused magnesia 0.2Kg, calcium fluoride and potassium fluorotitanate sodium fluoride 0.2Kg (each 0.1Kg), add 13.5Kg of iron powder to 20Kg of the total weight of ingredients in the drug core; then mix the ingredients in the drug core evenly and set aside;

[0033] Put the steel strip in the welding wire forming machine, inject the ready-to-use flux core mixture into the groove of the steel strip that is bent transversely into a "U" shape, and then roll it into a strip, and then draw it to the wire of Φ2.0mm. become.

[0034] In this embodiment, welding parameters: I=3...

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Abstract

The invention relates to a metal powder type gas shield flux-cored wire used for welding high-impact-toughness steel. The metal powder type gas shield flux-cored wire comprises 0.01-0.1wt% of C, 0.1-0.4wt% of Mn, 0.01-0.03wt% of Si, 0.005-0.015wt% of S, 0.005-0.015wt% of P and balance of ferric low carbon steel skin as well as flux accounting for 14-25% of the total weight of the metal powder type gas shield flux-cored wire, wherein the flux comprises the following components in percent by the total weight of the metal powder type gas shield flux-cored wire: 1.2-4.0% of middle-carbon ferromanganese, 0.20-2.0% of ferrosilicon powder, 0.05-0.5% of magnesium powder, 0.1-2.0% of molybdenum ferrous powder, 1-2% of nickel powder, 0.05-0.2% of fused magnesia, 0.01-0.3% of fluoride and 7-14% of ferrous powder; and all the components are blended and then are placed on a low-carbon steel thin steel strip to be rolled into strips and be drawn into wires. The metal powder type gas shield flux-cored wire provided by the invention has the characteristics that almost no slag is left on a deposited metal after welding, continuous multi-layer welding without removing slag can be carried out, welding speed is fast and efficiency is high, welding technological property is good, electric arc is stable, splashing is less and moulding is beautiful, welding low temperature toughness is high and vertical down welding can be realized by virtue of short circuit transition.

Description

technical field [0001] The invention belongs to welding wire for metal material welding production, in particular to a metal powder type flux-cored welding wire for steel welding with high impact toughness; the flux-cored welding wire is especially suitable for ocean engineering and large Welding of structural steel parts. Background technique [0002] The smelting level of steel at home and abroad is constantly improving; many industries have put forward higher requirements for the impact toughness of steel. With the increase of marine engineering and large-scale welded %, Si≤0.55%, S≤0.01%, P≤0.025%, Ni≤0.70%, the balance is iron), Q500q (C≤0.18%, Mn: 1.0-1.70%, Si≤0.55%, S≤0.01 %, P≤0.025%, Ni≤1.0%, and the balance is iron) steels with high impact toughness under low temperature conditions are widely used, so it is imminent to develop welding materials for steels with good low temperature properties. In the welding of this type of steel, the welding materials commonly u...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K35/368B23K35/30
Inventor 蒋勇王建刚任军
Owner ATLANTIC CHINA WELDING CONSUMABLES
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