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Surface modification method for silicon carbide ceramic

A technology for surface modification of silicon carbide ceramics, applied in the field of modification of inorganic materials, can solve problems such as loose surface bonding, easy falling off of coating materials, and limited thickness of the modified layer, achieving low cost, easy industrialization, and The effect of high temperature oxidation resistance improvement

Inactive Publication Date: 2012-07-11
CHANGAN UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

Among them, chemical vapor deposition requires the use of dangerous silane gas, and the reaction temperature needs to be above 1200°C; physical vapor deposition requires complex and expensive equipment, and the deposited material needs to be sublimated and vaporized at high temperature before it can be deposited on the surface of the substrate. High energy consumption; inorganic coating modification is simple physical coating on the surface of the substrate with other inorganic materials, so the surface is not tightly bonded, and the coating material is easy to fall off; graft modification with organosilane coupling agent is to initiate coupling The chemical agent reacts with the surface of silicon carbide to form a chemical bond to connect the organic group to the surface of the silicon carbide ceramic substrate, so the surface modification layer formed is a monomolecular layer, which cannot be used in high temperature, high corrosion and other environments; ion beam assisted deposition The method is to use plasma to modify the surface of the substrate. This method requires more complicated equipment, and the thickness of the modified layer is limited.

Method used

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  • Surface modification method for silicon carbide ceramic
  • Surface modification method for silicon carbide ceramic
  • Surface modification method for silicon carbide ceramic

Examples

Experimental program
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Effect test

Embodiment 1

[0029] Step 1, mix anhydrous aluminum sulfate and flux sodium sulfate and fully grind them uniformly in a ceramic mortar to obtain a mixed powder of aluminum sulfate and sodium sulfate, wherein the quality of anhydrous aluminum sulfate is equal to the quality of silicon carbide to be modified Satisfy: the molar ratio between the aluminum element in anhydrous aluminum sulfate and the silicon element in silicon carbide ceramics to be modified is 3:2, that is, the molar ratio of Al:Si is 3:2, and the quality of sodium sulfate is anhydrous The sum of the quality of aluminum sulfate and the quality of silicon carbide ceramics to be modified;

[0030] Step 2, bury the silicon carbide ceramics to be modified in the mixed powder of aluminum sulfate and flux, keep it warm at 900°C for 1 hour, and then cool it naturally;

[0031] Step 3: Boil the silicon carbide ceramics to be modified treated in step 2 in a boiling water bath until the residual sodium sulfate on the surface of the sili...

Embodiment 2

[0038] The differences between this example and Example 1 are: the mass of sodium sulfate in this example is 1.5 times the sum of the mass of anhydrous aluminum sulfate and the mass of silicon carbide ceramics to be modified; and the temperature is kept at 900° C. for 2 hours.

Embodiment 3

[0040] The difference between this embodiment and Example 1 is: in this embodiment, the molar ratio of Al: Si is 3: 1, and the quality of sodium sulfate is the sum of the quality of anhydrous aluminum sulfate and the quality of silicon carbide ceramics to be modified. 2 times; keep warm at 850°C for 1 hour.

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Abstract

The invention discloses a surface modification method for silicon carbide ceramic. According to the method, the ceramic is subjected to surface modification by reaction of compound high-temperature molten sulfate and the silicon carbide ceramic, and mullite fibers are grown on the surface of the silicon carbide ceramic by the chemical reaction of the silicon carbide ceramic and the sulfate. Underthe condition that the strength of a silicon carbide body material is not reduced, the feature and the chemical properties of the silicon carbide body material are changed obviously. The silicon carbide / mullite compound material which is prepared by the method has high application value in the fields of ceramic industry, chemical industry, metallurgical industry and the like.

Description

technical field [0001] The invention relates to a modification method of inorganic materials, in particular to a new method for surface modification of silicon carbide ceramics. Background technique [0002] Silicon carbide ceramics are compounds with high hardness, high strength and high thermal conductivity formed by strong Si-C covalent bonds, but both Si and C belong to the main group IV elements, which are weak in attracting electrons and difficult to form ionic bonds. The Si-C covalent bond energy is large, the structure is stable, and the air atmosphere is heated to 1000 ℃ for a long time and it is not easy to be oxidized. Due to the stability of the chemical structure, it is extremely difficult to be modified, and its surface cannot be connected to other chemical groups through chemical reactions. Therefore, a stable bonding interface cannot be formed between silicon carbide ceramics, metals, and polymers. Therefore, there is an urgent need to study new methods for ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B41/85
Inventor 王伟李红伟郭亚杰
Owner CHANGAN UNIV
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