Process for producing reduced iron powder
A technology for reducing iron powder and production technology, which is applied in the direction of fluidized bed furnace, etc., can solve the problems of slow reduction speed, large waste heat value, and low production efficiency, and achieve the effect of fast reduction speed, short time consumption and high production efficiency
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[0032] Example 1:
[0033] High-purity iron powder, coke powder and organic binder with a TFe content of 73.2% were used for mixing at a mass ratio of 80.9:16.3:2.8, and the moisture content of the mixture was controlled at about 9%. Balls; raw balls are dried by hot air in a chain grate dryer at 300° C. for 15 minutes to remove the water content to less than 3%; then put into a rotary hearth furnace for reduction, and through five-stage reduction (the highest reduction temperature of 1250° C.) for 30 minutes, the obtained Sponge iron with a TFe content of more than 95%; after the sponge iron is crushed, magnetically separated, and screened, the -200um primary powder is fed into a steel belt reduction furnace, and reduced at 920 ° C in an ammonia decomposition atmosphere for 40-60 minutes to obtain a powder cake; The powder cake is crushed, sieved and batched to obtain high-quality reduced iron powder with particle size -150um≥95, TFe≥98.5%, and hydrogen loss≤0.25%.
Example Embodiment
[0034] Example 2:
[0035] Using TFe content of 73.2% high-purity iron powder, coal powder, and organic binder to mix at a mass ratio of 80.9:16.3:2.8, the moisture content of the mixture is controlled at about 8%, and a high-pressure briquetting machine is used to obtain 20×30×40mm The briquette; the briquette is dried with hot air at 250°C for 20min in a chain grate dryer, and the moisture is removed to less than 3%; then sent to the rotary hearth furnace for reduction, and the five-stage reduction (the highest reduction temperature is 1320°C) for 28min , to obtain sponge iron with a TFe content of more than 95%; after the sponge iron is crushed, magnetically separated, and screened, the primary powder of -200um is fed into a steel belt reduction furnace, and reduced at 920 ° C under an ammonia decomposition atmosphere for 50-70min. Powder cake; crush, sieve and batch the powder cake to obtain high-quality reduced iron powder with particle size -150um≥95, TFe≥98.5%, and hydr...
Example Embodiment
[0036] Example 3:
[0037] Using TFe content of 73.5% rolled iron and steel, phosphorus, coal powder, and organic binder to mix at a mass ratio of 81.0:16.2:2.8, the water content of the mixture is controlled at about 9%, and a disc pelletizing machine is used to obtain Φ25mm-Φ35mm raw materials. Balls; raw balls are dried with hot air at 260°C for 18min in a chain grate dryer, and the water content is removed to less than 3%; then it is reduced in a rotary hearth furnace, and is reduced in five stages (the highest reduction temperature is 1320°C) for 28 minutes to obtain Sponge iron with a TFe content of more than 95%; after the sponge iron is crushed, magnetically separated, and screened, the -200um primary powder is fed into a steel belt reduction furnace, and reduced at 920 ° C under an ammonia decomposition atmosphere for 50-60 minutes to obtain a powder cake; The powder cake is crushed, sieved and batched to obtain high-quality reduced iron powder with particle size -150...
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