An efficiency energy-saving process for producing reduced
iron powder is implemented through the technical scheme as follows: firstly, the process comprises the following steps of: 1) dosing high-purity iron concentrate fines / mill scales, a
reducing agent and an
adhesive according to certain proportions, mixing all the materials together and subjecting the mixture to
wet grinding treatment, and forming the ground mixture into green balls through
pelletizing / pressing into ball; 2) after the green balls are screened and dried, putting the green balls in a rotary
hearth furnace for primary reduction, thereby obtaining
sponge iron, wherein as the iron core
powder is in direct contact with the
reducing agent, the reducing speed is high, the time consumed is short and the production efficiency is high; and the high temperature
smoke at 1000-1100 DEG C of the rotary
hearth furnace enters a
smoke waste heat recovery system, thereby realizing efficiency utilization of
heat energy; and 3) after performing crashing, magnetic selection and screening on the
sponge iron, performing secondary reduction in a steel strip type reducing furnace, and performing crashing, screening and blending on the obtained
powder cake, thereby obtaining the reduced
iron powder; and 4) the process for producing the reduced
iron powder effectively solves the problems of low reduced iron
powder productivity,
poor quality stability, low heat utilization ratio, high working intensity, bad
working environment and the like.