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87results about How to "Restore evenly" patented technology

Hierarchical material distribution reduction method for sponge iron tunnel kiln and tunnel kiln applying same

ActiveCN103937921ARestore evenlySolve the problem of using external gas fuel for normal productionFurnace typesTunnel kilnCarbon layer
The invention discloses a hierarchical material distribution reduction method for a sponge iron tunnel kiln and the tunnel kiln applying the hierarchical material distribution reduction method. Materials to be reduced are divided into different grades according to the particle size range, the materials, in different grades, to be reduced are respectively mixed with reducers to form mixed materials, the mixed materials are tiled on a table board of a tunnel kiln car in layers, the particle size range of the materials to be reduced in each layer is gradually increased from the bottom layer to the top layer, and the kiln car carries out reduction by passing through a preheating zone, a roasting zone and a cooling zone in the tunnel kiln after the materials are tiled. By adopting the hierarchical material distribution reduction method, iron ores in different particle sizes can be uniformly reduced during reduction from the upper layer to the bottom layer and in a process of oxygenating for the upper layer by the lower layer in the tunnel kiln; ash of a reduced carbon layer can leak into the lower part from an isolation pore plate, and magnetic separation quantity of a magnetic separation step for the reduced materials after drawing is reduced; and a heat exchanger specially used for the tunnel kiln and a fan are arranged, so that a reducing gas is fully utilized, burning gas does not need to be additionally supplemented, and cost is reduced.
Owner:JIUQUAN IRON & STEEL GRP

Combined direct reduction technology of blast furnace gas ash and refractory low-grade iron ore in tunnel kiln

The invention provides a combined direct reduction technology of blast furnace gas ash and refractory low-grade iron ore in a tunnel kiln. The combined direct reduction technology mainly comprises the following processing steps: (1) burdening and mixing the iron ore with grain sizes of 0-3mm and the blast furnace gas ash so as to obtain fine-graded materials; grading the iron ore with grain sizes of above 1mm according to different grain size ranges, burdening and mixing the iron ore and reduced coal in the same grain size range so as to obtain coarse-graded materials; (2) sequentially laying the fine-graded materials and the coarse-graded materials on a fire-resistant thermal conducting plate of a kiln car of a tunnel kiln from top to bottom; and (3) placing the materials in the tunnel kiln along with the kiln car so as to carry out high temperature reduction. The combined direct reduction technology has the advantages that the blast furnace gas ash is effectively utilized, and the utilization efficiency of carbon in the blast furnace gas ash is greatly improved; by adopting a layering distribution step-by-step oxygenation reduction method, the metallization ratio of iron ore direct reduction is increased, and the reduction time is shortened; and the iron grade of metallizing iron powder produced by the technology reaches above 84%, and the metallization ratio reaches above 88%.
Owner:GANSU JIU STEEL GRP HONGXING IRON & STEEL CO LTD

Horizontal movement - fixed bed magnetization reduction roasting process

The invention relates to a horizontal moving-fixed bed type magnetization reduction roasting process, which comprises the following steps: (1) briquetting and pelletizing fine ore after sieving to obtain raw materials; (2) moving raw materials through horizontal moving-fixing The distribution machine of the ore bin in the bed type magnetization reduction roasting device distributes it to the horizontal moving bed, so that the lower layer is ore and the upper layer is balls; (3) The ore and balls on the horizontal moving bed are magnetized reduction roasted with gas or coal powder ;After the ore is fully reduced, the magnetization roasting process is completed; (4) The ore and balls roasted in step (3) are discharged by the scraper at the end of the bed surface, and discharged into the water cooling device. After cooling by water, the unloading machine moves out The ore is sent to the grinding and sorting process. The preheating, heating and reduction processes of powder ore magnetization reduction roasting in the present invention are all completed on the horizontal moving-fixed bed roasting device, which not only simplifies the production process, reduces investment costs, but also avoids the process similar to rotary kilns, etc. The ring formation problem of roasted fine ore.
Owner:JIUQUAN IRON & STEEL GRP +1

System and method for vanadium titano-magnetite fluidization oxidation and reduction

The invention discloses a system and a method for vanadium titano-magnetite fluidization oxidation and reduction. A four-section fluidized bed is adopted to carry out fluidization oxidation and reduction on vanadium titano-magnetite fine ore; and a fluidized bed reaction body is formed by boiling beds connected in series. Through the technological design of a pre-oxidation treatment and low-gas-velocity reaction fluidized bed, the vanadium titano-magnetite powder fluidization performance can be obviously improved, the reaction efficiency is improved, and the process energy consumption is reduced. The vanadium titano-magnetite fine ore is firstly preheated and dried, enters a low-temperature oxidation bed so as to be subjected to oxidation treatment, then enters a prereduction bed so as to be subjected to prereduction, and finally complete final reduction through a two-stage high-temperature final reduction bed; oxidization tail gas is used for preheating and drying the vanadium titano-magnetite fine ore; after reduction tail gas is heat-exchanged with oxidization air, oxidization components are cleaned and removed, and the reduction tail gas is recycled; and a gas utilization scheme has the advantages of high reaction efficiency and high energy utilization ratio.
Owner:INST OF PROCESS ENG CHINESE ACAD OF SCI

Synthesizing method for lithium ion anode material LiFePO4/C

The invention provides a synthesizing method for a lithium ion anode material LiFePO4 / C and relates to lithium ion battery anode materials. The synthesizing method comprises the following steps: (1) adding water into iron sesquioxide, a doped metal ion oxide and an organic carbon source and mixing; carrying out ball milling and spraying and granulating to prepare powder; pre-treating the obtained powder in an inert atmosphere to obtain carbon coated iron source powder; (2) dissolving a phosphorus source into the water and adding the carbon coated iron source powder obtained by the step (1); adding lithium hydroxide; carrying out the ball milling and spraying and granulating to prepare dry powder; and (3) treating the dry powder obtained by the step (2) into the inert atmosphere to be treated, and carrying out high-temperature heat treatment; and carrying out air flow grading to obtain the lithium ion anode material LiFePO4 / C. According to the synthesizing method, the surfaces of the LiFePO4 / C are coated with carbon and doped ions are introduced into a LiFePO4 / C structure to change the semiconductor property and improve the electronic conductivity; the grain diameter of a LiFePO4 / C crystal is reduced so that the diffusion speed of the lithium ions in a charging and discharging process is improved.
Owner:XTC NEW ENERGY MATERIALS(XIAMEN) LTD

A system and method for fluidized redox of vanadium-titanium magnetite

The invention discloses a system and a method for vanadium titano-magnetite fluidization oxidation and reduction. A four-section fluidized bed is adopted to carry out fluidization oxidation and reduction on vanadium titano-magnetite fine ore; and a fluidized bed reaction body is formed by boiling beds connected in series. Through the technological design of a pre-oxidation treatment and low-gas-velocity reaction fluidized bed, the vanadium titano-magnetite powder fluidization performance can be obviously improved, the reaction efficiency is improved, and the process energy consumption is reduced. The vanadium titano-magnetite fine ore is firstly preheated and dried, enters a low-temperature oxidation bed so as to be subjected to oxidation treatment, then enters a prereduction bed so as to be subjected to prereduction, and finally complete final reduction through a two-stage high-temperature final reduction bed; oxidization tail gas is used for preheating and drying the vanadium titano-magnetite fine ore; after reduction tail gas is heat-exchanged with oxidization air, oxidization components are cleaned and removed, and the reduction tail gas is recycled; and a gas utilization scheme has the advantages of high reaction efficiency and high energy utilization ratio.
Owner:INST OF PROCESS ENG CHINESE ACAD OF SCI

A system and method for fluidized high-temperature rapid redox of vanadium-titanium magnetite

The invention discloses a system and method for vanadium-titanium magnetite ore powder fluidized high temperature rapid oxidation and reduction. The system adopts three boiling fluidized beds connected in series to carry out vanadium-titanium magnetite ore powder fluidized high temperature rapid oxidation and reduction treatment. The vanadium-titanium magnetite ore powder is preheated and dried, then is fed into an oxidized bed and then is subjected to high temperature oxidation treatment, the product is fed into two stages of reduction beds and is subjected to high temperature reduction, oxidation tail gas is used for preheating and drying vanadium-titanium magnetite ore powder, the reduced tail gas undergoes heat exchange with the oxidized air, then the oxidized component is removed through cleaning and the reduction tail gas is recycled. The pre-oxidization treatment unit and the low gas velocity fluidized bed are connected in series so that high temperature fluidization performances of the vanadium-titanium magnetite ore powder are obviously improved, ore reaction efficiency is improved and process energy consumption is reduced. The system and method have the advantages of high reaction efficiency and high energy utilization rate.
Owner:INST OF PROCESS ENG CHINESE ACAD OF SCI

Method and device for reducing and baking for high-valent manganese minerals

The invention provides a method and a device for reducing and baking for high-valent manganese minerals. The method comprises the following steps: (1) combusting combustible gas and air in a hot blast furnace through a nozzle, controlling coefficient of excess air to ensure that the gas of the hot blast furnace is required reduction atmosphere and temperature, and introducing a fluidized roaster;(2) finely grinding manganese minerals, feeding the manganese minerals into a suspension preheat assembly for sufficient heat exchange in several times, separating gas and mineral powder granules, and feeding the granules into the fluidized roaster for a reduction reaction; and (3) controlling the CO content and solid-gas ratio in the fluidized roaster; reducing manganese mineral powder in the fluidized roaster into acidsoluble manganous oxide, and discharging the manganous oxide from a solid material outlet of a cyclone preheater in the last stage. The device comprises a feed assembly, the suspension preheat assembly, the fluidized roaster, a dust-removal exhaust assembly, a gas feed assembly and a combustion assembly. The method and the device have the advantages of simple and compact structure, low cost, simple and convenient operation, good reduction effect, low energy consumption and the like.
Owner:CHANGSHA RES INST OF MINING & METALLURGY
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