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Method for using waste cotton stems to prepare catalyst carriers for desulfurization

A catalyst carrier and cotton stalk technology, which is applied to catalyst carriers, chemical instruments and methods, physical/chemical process catalysts, etc., can solve the problems of high follow-up cost, low production efficiency, and large consumption, and achieves improved material flow, The effect of improving production efficiency and increasing output

Inactive Publication Date: 2014-04-16
SICHUAN UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although the production of activated carbon by chemical method has the advantage of high yield, the consumption of medicines in the production process is large, and the ratio of medicines to raw materials has reached 4-5:1, so the essence of this method is to exchange medicines for production.
The consumption of medicines is large, which not only increases production costs, but also involves the payment of medicine recycling, environmental pollution control, etc., and the follow-up costs are also high
In addition, in order to ensure the quality of the product, a large amount of water is required for washing. The average water consumption for washing 1 ton of activated carbon by chemical method is 30-80 tons, and the physical form of activated carbon produced by chemical method is powder, so it is necessary to increase the production process. Granules can be used for desulfurization, the process is complex
[0006] However, the production of activated carbon by carbonization and activation by the general physical method has no chemical pollution and does not require consumption such as washing of medicines. However, when forming activated carbon materials, presses are generally used. The production of this press is batch production, and the production efficiency is low. ,Low Yield

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] Dry the waste cotton stalks that have been removed from soil and impurities until the moisture content is less than 10%, then cut and crush them into 2mm lengths, and then carbonize them at 400°C for 2 hours. The carbonized materials are ground into carbon powders with a particle size of 200 mesh. Standby; heat tar (99%) with a pitch content of 50wt% to 60°C, then add 1% modified starch and mix evenly to obtain a forming adhesive; 65% cotton stalk carbon powder, 25% forming adhesive Mix with 3% water, mix uniformly at a temperature of 80°C to obtain a cotton-stalk-formed charcoal compound; put the prepared cotton-stalk-formed charcoal compound into a screw extruder, at an extrusion pressure of 8.0MPa, a compression ratio of Extrude at 1:6 to obtain charcoal pellets with a diameter of 4mm; put the pellets into a carbonization furnace, and carry out secondary carbonization at 300°C for 2 hours; Activation at 1000°C for 2 hours; put the obtained activated granules into a n...

Embodiment 2

[0027] Dry the waste cotton stalks that have been removed from soil and impurities to a moisture content of <10%, then cut and crush them into lengths of 6mm, and then carbonize at a temperature of 300°C for 3 hours. The carbonized material is ground into carbon powder with a particle size of 250 mesh. Standby; heat up tar (98%) with a pitch content of 68wt% to 70°C, then add 2% modified polyvinyl alcohol and mix evenly to obtain a forming adhesive; 60% cotton stalk carbon powder, forming an adhesive 35% and 4% water, and mixed at a temperature of 60°C to obtain a cotton-stalk-forming carbon rubber; put the prepared cotton-stalk-forming carbon rubber into a screw extruder, and extrude at a pressure of 9.0MPa. Extrude at a compression ratio of 1:5 to obtain charcoal pellets with a diameter of 6mm; put the pellets into a carbonization furnace, and conduct secondary carbonization at 450°C for 1.5 hours; Activate with water vapor at 950°C for 3 hours; put the activated granules in...

Embodiment 3

[0029] Dry the waste cotton stalks that have been de-soiled and impurity removed until the moisture content is less than 10%, then cut and crush them into lengths of 10mm, and then carbonize them at a temperature of 500°C for 1.5 hours, and grind the carbonized material into carbon powder with a particle size of 300 mesh , and set aside; heat tar (99.5%) with a pitch content of 70wt% to 80°C, then add 0.5% modified polyvinyl alcohol and mix evenly to obtain a forming adhesive; 70% cotton stalk carbon powder, forming adhesive 30% agent and 5% water, mixed at a temperature of 70°C to obtain a cotton-stalk-forming charcoal compound; put the prepared cotton-stalk-formed charcoal compound into a screw extruder, and extrude at a pressure of 10.0MPa , extruded at a compression ratio of 1:5 to obtain charcoal pellets with a diameter of 5mm; put the pellets into a carbonization furnace, and conduct secondary carbonization at 500°C for 1.5 hours; The material was activated with water va...

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Abstract

The invention discloses a method for using waste cotton stems to prepare catalyst carriers for desulphurization. The method includes drying, cutting, crushing and carbonizing the waste cotton stems, then grinding the waste cotton stems into powdered carbon with the particle size ranging from 200 meshes to 300 meshes, and uniformly mixing tar with 50-70% bitumen content with a 0.5-2% organic flow agent to prepare forming adhesive; then uniformly mixing from 60 to 70% of the powdered carbon of the cotton stem, from 25 to 35% of the forming adhesive and from 3 to 5% of water, placing the mixture into a screw extruder and realizing extrusion forming under the extrusion pressure ranging from 8.0MPa to 10.0MPa and with the compression ratio ranging from 1.5 to 1.6; and sequentially carbonizing, activating and oxidizing formed colloidal particles, then washing the colloidal particles until the colloidal particles are neutral, and drying the neutral colloidal particles. Intermittent forming production is changed into continuous forming production owing to the extrusion forming of the screw extruder, accordingly, production efficiency is improved, and yield can be increased; and the organic flow agent is added, the proper extrusion pressure and the proper compression ratio are matched, flowability of materials further can be improved, extrusion forming is facilitated, and the catalyst carrier with excellent strength and adsorptivity are obtained.

Description

technical field [0001] The invention belongs to the technical field of preparing catalyst carriers (activated carbon) from biomass materials, and specifically relates to a method for producing catalyst carriers suitable for flue gas desulfurization by using waste cotton stalks as raw materials. Background technique [0002] my country is the largest cotton-producing country in the world, with a cotton planting area of ​​533,300 hectares. Each hectare of cotton field produces 3.375-3.750 tons of cotton stalks, and the annual output of cotton stalks in my country reaches 15.3 million tons. As a kind of available biomass resources, waste cotton stalks can be transformed into huge material wealth only by using advanced technologies and methods. At present, because there is no correct method of processing and utilizing cotton stalks, they are either burned or buried, which not only causes a great waste of resources, but also causes great pollution to the ecological environment. ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B01J21/18C01B31/10B01J32/00C01B32/336
Inventor 华坚田富才王吉德尹华强王吉梅解海峰吴莉丽王涛
Owner SICHUAN UNIV