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Extrusion-grade polyarylene sulfide bar and preparation method thereof

A polyarylene sulfide, extrusion-grade technology, applied in the field of polymer synthesis, can solve the requirements of high viscosity and high melt strength of single-screw extruded rods or profiles, and it is difficult to extrude to prepare high-strength and high-strength materials. Tough polyphenylene sulfide profiles, insufficient melt viscosity and melt strength, etc., achieve the effects of excellent mechanical properties, low cost and low production cost

Active Publication Date: 2014-08-27
SICHUAN UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

For example, Philips company uses sodium sulfide and p-dichlorobenzene to prepare by pressure reaction in nitrogen and polar solvent NMP (US 33544129), this method consumes a lot of energy and costs high
Chinese patent CN1143652A reports that in a polar solvent, sulfur is used as raw material to pressurize and synthesize tough polyphenylene sulfide resin. A reducing agent needs to be used in the reaction process. The bulk viscosity is not high; CN1793202A Deyang Technology Co., Ltd. uses sodium sulfide and p-dichlorobenzene as raw materials to pressurize synthetic fiber-grade polyphenylene sulfide resin with a catalytic system, but the molecular weight of the obtained resin is about 50,000-60,000. The melting point is about 288°C, and the melt viscosity and melt strength are still not high enough to meet the requirements of high viscosity and high melt strength for single-screw extruded rods or profiles. Phenyl sulfide profiles

Method used

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  • Extrusion-grade polyarylene sulfide bar and preparation method thereof
  • Extrusion-grade polyarylene sulfide bar and preparation method thereof
  • Extrusion-grade polyarylene sulfide bar and preparation method thereof

Examples

Experimental program
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Effect test

Embodiment 1

[0039] Add 1g of sodium oxalate, 20g of caprolactam, 5g of sodium hydroxide, 130g of 60% sodium sulfide and 500g of DMPU into a reaction kettle with a nitrogen inlet and outlet, a water separator, a stirrer and a thermometer, under nitrogen protection, at a temperature of 200 ℃ dehydration reaction for 0.5 hours, lower the temperature to 160 ℃ and then add 113.9g p-difluorobenzene (0.999mol) and 0.462g halogenated aromatic compound (0.0005mol bi(4-p-fluorophenoxydiphenyl sulfone)+0.0005mol 1 , 4-dibromo-3-chlorobenzene), react at a temperature of 180°C for 1 hour, then keep at a temperature of 200°C for 8 hours, flash the reaction liquid to recover a part of the solvent, and then heat filter the polymer slurry to separate and polymerize material and solvent, collect the solid polymer, wash it with tap water, dry it and then purify it with deionized water and acetone, and dry it at a temperature of 100°C and a vacuum of 0.09MPa for 24 hours to obtain an ultra-high molecular weig...

Embodiment 2

[0042] 10g Lithium Acetate, 1g6-aminocaproic acid, 10g Potassium Hydroxide, 130g and 300gDMI containing 60% sodium sulfide are added in the reactor with nitrogen inlet and outlet, water separator, stirrer and thermometer, under nitrogen protection, Dehydration reaction at 180°C for 1 hour, cooling to 180°C and then adding 139.7g p-dichlorobenzene (0.95mol) and 19.31g halogenated aromatic compound (0.04mol bis(p-chlorophenoxy)benzophenone + 0.01mol 2,5-dichlorobenzoic acid), reacted at 260°C for 3 hours, then kept at 280°C for 1 hour, flashed the reaction solution to recover a part of the solvent, and then filtered the polymer slurry to separate the polymer and solvent, collect the solid polymer, wash it with tap water, dry it, then purify it with deionized water and acetone, and dry it at a temperature of 120°C under a vacuum of 0.07MPa for 24 hours to obtain an ultra-high molecular weight polyarylene sulfide extrusion grade resin B . Use α-chloronaphthalene as a solvent to p...

Embodiment 3

[0045] Add 5g of trisodium phosphate, 10g of polyethylene glycol-600, 0.1g of potassium hydroxide, 130g of 60% sodium sulfide and 200g of N-methylpyrrolidone into the reaction with nitrogen inlet and outlet pipes, water separator, stirrer and thermometer In the still, under the protection of nitrogen, dehydration reaction was carried out at a temperature of 160°C for 4 hours, and then 233.6g p-dibromobenzene (0.99mol) and 2.15g halogenated aromatic compound (0.002mol bis(p-bromophenoxy ) diphenyl sulfone + 0.008mol 2 ,5-difluoroaniline), react at a temperature of 230°C for 6 hours, and then keep at a temperature of 260°C for 6 hours, flash the reaction liquid to recover a part of the solvent, and then carry out the polymer slurry Heat filtration to separate the polymer and solvent, collect the solid polymer, wash it with tap water, dry it and then purify it with deionized water and acetone, dry it at a temperature of 80°C and a vacuum of 0.08 MPa for 8 hours to obtain ultra-hig...

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Abstract

The invention discloses an extrusion-grade polyarylene sulfide bar and a preparation method thereof. The preparation method is characterized by comprising the following steps: adding 1-10 parts by weight of auxiliaries, 1-20 parts by weight of catalysts, 0.1-10 parts by weight of alkali, 130 parts by weight of 60 percent sodium sulfide and 100-500 parts by weight of solvents into a reaction kettle with a stirrer and a thermometer; performing dehydration reaction for 0.5-4 hours at the temperature of 150-200 DEG C under nitrogen protection; reducing the temperature to 160-180 DEG C; adding 108-236 parts by weight of phenyldihalide and 0.4-40 parts of halogenated aromatic compounds into a mixture to react for 1-6 hours at 180-260 DEG C; keeping for 1-8 hours at 200-280 DEG C; performing heat filtering on polymer slurries; collecting a solid polymer; washing the solid polymer with tap water; extracting the purity by using deionized water and acetone; and drying for 8-14 hours in a vacuum degree of 0.07-0.09MPa at 80-120 DEG C to obtain extrusion-grade polyarylene sulfide resin with ultra-high molecular weight. The resin is pelletized by using twin-screw extrusion to prepare extrusion-grade polyarylene sulfide resin granules, and the granules are dried for 4-10 hours at 100-120 DEG C, so that the polyarylene sulfide bar is extruded by a single-screw extrusion machine.

Description

technical field [0001] The invention relates to an extrusion-grade polyarylene sulfide rod and a preparation method thereof, belonging to the field of polymer synthesis. Background technique [0002] Polyarylene sulfide, such as polyphenylene sulfide, polyphenylene sulfide ketone, and polyphenylene sulfide sulfone, are widely used in automobiles, aerospace, Technical aspects of electronics and food engineering. In industrial production, polyarylene sulfide is mainly prepared by sodium sulfide or sulfur solution method. For example, Philips Company prepares sodium sulfide and p-dichlorobenzene under pressure in nitrogen and polar solvent NMP (US 33544129), which consumes a lot of energy and costs high. Chinese patent CN1143652A reports that in a polar solvent, sulfur is used as raw material to pressurize and synthesize tough polyphenylene sulfide resin. A reducing agent needs to be used in the reaction process. The bulk viscosity is not high; CN1793202A Deyang Technology C...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C08L81/02C08G75/02B29B9/06B29C47/00C08G75/0213C08G75/0236C08G75/024C08G75/0254
Inventor 张刚杨杰李志敏张坤任浩浩王孝军龙盛如严永刚
Owner SICHUAN UNIV