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Machining method of high-quality large-diameter thin-wall metal barrel body

A processing method and large-diameter technology, applied in the field of metal processing, can solve the problems of short preparation process, difficult processing and forming, long processing process, etc., and achieve the effect of good application prospect, high product added value, and low material deformation resistance.

Active Publication Date: 2013-06-26
有研金属复材技术有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The present invention aims at the deficiencies in the above-mentioned prior art, and provides a method for preparing a high-quality, large-diameter, non-welded thin-walled metal cylinder, which has a short preparation process, labor-saving forming, energy saving, high material utilization rate, and strong applicability. The structure of the cylinder is uniform, small, and the comprehensive performance is good, which can solve many problems in the traditional processing method, such as weld seam affecting the comprehensive performance of the cylinder, long processing flow and many procedures, and difficult processing and forming.

Method used

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  • Machining method of high-quality large-diameter thin-wall metal barrel body

Examples

Experimental program
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Effect test

Embodiment 1

[0038] The processing object is the Hastelloy C alloy cylinder. A forged rod with a diameter of 300mm is blanked. After machining, it is covered with a normal carbon steel ladle with a wall thickness of 10mm. It is heated to 890°C and kept for 3 hours. Continue to heat up to 1220°C and hold for 4 hours. ; Then coated with glass lubricating powder, put into the extrusion barrel for hot die back extrusion, the extrusion speed is 1.5mm / s, the extrusion ratio is 3.5, and the temperature of the extrusion tool is 950°C. Remove the wrapping material, machine the inner and outer surfaces of the cylinder, and finish the inner surface of the bottom of the cylinder. The outer diameter of the spinning cylinder blank is 294mm, and the wall thickness is 10mm. Three-wheel powerful spinning machine is used for thinning and spinning, the wall reduction rate of the first pass is 20%, the thinning rate of subsequent passes is 26%, the feed ratio of the first two passes of the finished product is ...

Embodiment 2

[0040]The processing object is the GH4698 alloy cylinder, and the forged rod with a diameter of 260mm is blanked. After machining, it is covered with a normal carbon steel ladle with a wall thickness of 10mm, heated to 860°C, kept for 2h, and continued to heat up to 1220°C, and kept for 3h; Then it is coated with glass lubricating powder, put into the extrusion barrel for hot mold reverse extrusion, the extrusion speed is 1.5mm / s, the extrusion ratio is 3.1, and the extrusion die temperature is 950°C. Remove the sheath material, machine the inner and outer surfaces of the cylinder, and finish the inner surface of the bottom of the cylinder. The outer diameter of the spinning cylinder blank is 255mm, and the wall thickness is 10mm. Using a three-wheel powerful spinning machine for thinning and spinning, the wall reduction rate of the first pass is 21%, the thinning rate of subsequent passes is 27%, and the feed ratio of the first two passes of the finished product is 0.6mm / n, T...

Embodiment 3

[0042] The processing object is an Inconel718 alloy cylinder. A forged rod with a diameter of 300mm is blanked. After machining, it is preheated to 260°C and sprayed with a high-temperature anti-oxidation glass lubricant, then heated to 850°C, kept for 2 hours, and continued to heat up to 1050°C. Keep warm for 4 hours; then coat with glass lubricating powder, put it into the extrusion cylinder for isothermal back extrusion, the extrusion speed is 1mm / s, and the extrusion ratio is 4. The inner and outer surfaces of the cylinder are machined, and the inner surface of the bottom of the cylinder is finished. After machining, the outer diameter of the cylinder is 295mm, and the wall thickness is 15mm. A three-wheel powerful spinning machine is used for thinning and spinning. The thinning rate of the first pass is 18%, the thinning rate of the subsequent pass is 25%, and the feed ratio of the first two passes of the finished product is 0.7mm / n. The feed ratio of other passes is 1.2m...

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Abstract

The invention relates to a machining method of a high-quality large-diameter thin-wall barrel body. The machining method comprises the following steps. Firstly, isothermy or hot die anti-extrusion technology is utilized, and anti-extrusion is performed on an alloy forging rod. Secondly, machining is performed on the inner and outer surfaces of a spinning barrel billet, and finish turning is performed on the inner surface of the barrel bottom of the barrel billet. Thirdly, multi-pass brute force thinning spinning is performed on the machined spinning barrel billet, and the spinning is hot spinning or cold spinning. Fourthly, intermediate heat treatment is performed on a spinning semi-finished product, and the intermediate heat treatment is annealing or solution treatment. Fifthly, the third step and the fourth step are performed repeatedly and alternatively so that finished product spinning is performed. Sixthly, scouring and cleaning are performed on the barrel body, and finished product heat treatment is performed. Seventhly, polishing of the inner and outer surfaces of the barrel body after heat treatment in the sixth step is performed, and a finished product barrel body is obtained. By adoption of the machining method of the high-quality large-diameter thin-wall barrel body to machine a large-diameter thin-wall metal barrel body without welding lines, organization is even and fine, comprehensive performance is high, the process is short, product additional values are high, and good application and popularizing prospects and certain economic and social benefits are achieved.

Description

technical field [0001] The invention relates to a processing method of a high-quality, large-diameter and thin-walled metal cylinder, belonging to the technical field of metal processing. Background technique [0002] Metal cylinders are widely used in aviation, aerospace, petroleum, chemical, electric power, nuclear energy and other industrial fields. The processing methods of large-diameter thin-walled metal cylinders mainly include ① direct forming by sheet metal coil welding, ② sheet coil welding, thinning spinning, and welding and forming at the bottom of the cylinder, ③ sheet metal stamping, thinning spinning, ④ plate ⑤Centrifugal casting tube billet, thinning spinning, tube bottom welding forming, ⑥vacuum casting tube billet, hot isostatic pressing, thinning spinning forming. The traditional plate coil welding direct forming method can be used for the processing of most metal materials, but the existence of welds reduces the overall performance of the cylinder; for h...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23P15/00B21C23/20B21D22/14
Inventor 郭胜利李德富胡捷邬小萍
Owner 有研金属复材技术有限公司
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