Gas-based shaft furnace direct reduction-electric furnace smelting separation process of vanadium titano-magnetite

A vanadium-titanium-magnetite and gas-based shaft furnace technology, which is applied in the direction of improving process efficiency, can solve the problems of high energy consumption and equipment investment, aggravated lining erosion of submerged arc furnace, high process investment and consumption, and achieves reduction of The effect of energy consumption and one-time investment in equipment, suitable for large-scale production, and effective clean separation

Inactive Publication Date: 2013-08-21
CISDI ENG CO LTD
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  • Summary
  • Abstract
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  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] At present, there are two types of related processes for gas-based shaft furnace direct reduction-electric furnace melting in my country: one is the direct reduction of vanadium-titanium magnetite by gas-based shaft furnace proposed by Chongqing Iron and Steel Mining Co., Ltd., which requires the temperature of the reducing gas to be controlled at 900 ° C ~ 1100 ° C , the pressure is 0.35MPa~0.65MPa, H 2 The volume ratio to CO is 5.4 to 3.1 (molar ratio), and the volume percentage is ≥85%; due to the high pressure of the shaft furnace in this process route, in order to prevent carbon formation during heating, the H 2 The /CO ratio is extremely high, and the effective gas CO+H 2 The content requirements are relatively high, and the overall process route conditions are harsh, so energy consumption and equipment investment are relatively high
[0006] The other is the comprehensive utilization of vanadium-titanium magnetite by using the shaft furnace reduction-electric furnace melting process proposed by Beijing Shenwu. Mix with binder to make oxidized pellets of 8mm to 20mm, and reduce in a shaft furnace fed with reducing gas for 4 to 6 hours to obtain a reduced product, then send it to an electric furnace for melting to obtain molten iron and slag containing vanadium and titanium, and then Extraction of vanadium and

Method used

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  • Gas-based shaft furnace direct reduction-electric furnace smelting separation process of vanadium titano-magnetite

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Embodiment 1

[0024] Such as figure 1 As shown, the gas-based shaft furnace direct reduction of the present embodiment-the process of electric furnace smelting vanadium-titanium magnetite comprises the following steps:

[0025] a. Finished product pellets: Mix 100% vanadium-titanium iron concentrate powder, bentonite and water in proportion to make green pellets; and dry and oxidize and roast to make finished vanadium-titanium ore pellets with a particle size of 8mm;

[0026] b. The finished vanadium-titanium ore pellets are loaded into the direct reduction shaft furnace as raw materials, and reducing gas is introduced into the shaft furnace to reduce the pellets to obtain hot direct reduced iron; the temperature of the reducing gas entering the shaft furnace is 900°C, Pressure 0.1MPa(G), reducing gas (CO+H 2 ) / (CO 2 +H 2 O)=9,CO+H 2 =80%,

[0027] c. The hot direct reduced iron is sent to the electric melting furnace for reduction and melting, and the titanium slag is separated to ...

Embodiment 2

[0035] Such as figure 1 As shown, the gas-based shaft furnace direct reduction of the present embodiment-the process of electric furnace smelting vanadium-titanium magnetite comprises the following steps:

[0036] a. Finished product pellets: Mix 100% vanadium-titanium iron ore concentrate powder, bentonite and water evenly in proportion to make pellets; and dry and oxidize and roast to make finished vanadium-titanium ore pellets with a particle size of 16mm;

[0037] b. The finished vanadium-titanium ore pellets are loaded into the direct reduction shaft furnace as raw materials, and reducing gas is introduced into the shaft furnace to reduce the pellets to obtain hot direct reduced iron; the temperature of the reducing gas entering the shaft furnace is 1100 °C, Pressure 0.4MPa(G), reducing gas (CO+H 2 ) / (CO 2 +H 2 O)=9.5,CO+H 2 =83%,

[0038] c. The hot direct reduced iron is sent to the electric melting furnace for reduction and melting, and the titanium slag is sep...

Embodiment 3

[0046] Such as figure 1 As shown, the gas-based shaft furnace direct reduction of the present embodiment-the process of electric furnace smelting vanadium-titanium magnetite comprises the following steps:

[0047] a. Finished product pellets: Mix 100% vanadium-titanium iron ore concentrate powder, bentonite and water evenly in proportion to make green pellets; and make finished vanadium-titanium ore pellets with a particle size of 12.5 mm after drying and oxidizing roasting;

[0048] b. The finished vanadium-titanium ore pellets are loaded into the direct reduction shaft furnace as raw materials, and reducing gas is introduced into the shaft furnace to reduce the pellets to obtain hot direct reduced iron; the temperature of the reducing gas entering the shaft furnace is 1000°C, Pressure 0.25MPa(G), reducing gas (CO+H 2 ) / (CO 2 +H 2 O)=9.2, CO+H 2 =81%,

[0049] c. The hot direct reduced iron is sent to the electric melting furnace for reduction and melting, and the tit...

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Abstract

The invention discloses a gas-based shaft furnace direct reduction-electric furnace smelting separation process of vanadium titano-magnetite. The process comprises the following steps of: a, forming finished product pellets; b, putting the finished product schreyerite pellets as raw materials into a direct-reduction shaft furnace and introducing a reducing gas to the shaft furnace to reduce the pellet ore, thus obtaining thermal-state direct reduced iron; c, feeding the thermal-state direct reduced iron to a smelting-separation electric furnace for reduction and smelting separation, thus separating out titanium slag and obtaining vanadium-containing iron liquid; and d, transferring the vanadium-containing iron liquid to a converter for blowing so as to separate out vanadium slag and semisteel. According to the gas-based shaft furnace direct reduction-electric furnace smelting separation process of vanadium titano-magnetite, the shortcomings of the existing process are improved, effective and clean separation of titanium, vanadium and iron is realized, the recovery and utilization rate of vanadium and titanium metal elements is improved and energy consumption and equipment one-time investment are reduced; and therefore, the process is suitable for large-scale production.

Description

technical field [0001] The invention belongs to the field of direct reduction engineering in the metallurgical industry, and relates to a process of gas-based shaft furnace direct reduction-electric furnace melting vanadium-titanium magnetite. Background technique [0002] Vanadium-titanium magnetite is a compound ore in which iron, vanadium, titanium and other valuable elements are symbiotic. The key to the comprehensive utilization of its products lies in the recycling of iron, vanadium, titanium and other precious metals in the smelting process. my country has always attached great importance to it. Development of comprehensive utilization of vanadium-titanium magnetite. [0003] At present, the relatively mature vanadium-titanium magnetite smelting process is divided into two categories: one is to use the blast furnace-converter process, and the other is to use the direct reduction-electric furnace melting process; the blast furnace-converter process is limited by the flu...

Claims

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Application Information

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IPC IPC(8): C21B13/14
CPCY02P10/20
Inventor 吴开基陈凌郭敏张涛鹿存房林亮成
Owner CISDI ENG CO LTD
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