Preparation method of waterproof fireproof ceramic silicon rubber composite tape

A technology of ceramic silicone rubber and composite tape, which is applied in the direction of rubber layered products, chemical instruments and methods, layered products, etc., can solve the problems of easy pulverization and falling off, limited manufacturing length, high production cost, etc., and improve water resistance Fire and vibration resistance, improvement of compactness and strength, effect of improvement of compactness and strength

Active Publication Date: 2013-10-09
广东安迪新材料科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although mineral insulated fireproof cables have good fire resistance, their manufacturing process is complicated, the production cost is high, the length of production is limited, and the cables are very hard and cannot be bent, the joints are complicated, the construction is very difficult, and it is difficult to be widely used
Although the mica tape wrapping refractory cable has a simple process and unlimited manufacturing length, there is a common disadvantage of the mica tape. After high temperature combustion, the mechanical strength of the mica tape is greatly reduced and becomes brittle. It is easy to pulverize and fall off after being subjected to severe vibration, causing Poor refractory effect
The mica tape wrapping fire-resistant cable has a simple process, but the mechanical strength of the mica tape is greatly reduced after high-temperature combustion, and it becomes brittle. It is easy to pulverize and fall off after being subjected to severe vibration, resulting in poor refractory effect.

Method used

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  • Preparation method of waterproof fireproof ceramic silicon rubber composite tape
  • Preparation method of waterproof fireproof ceramic silicon rubber composite tape
  • Preparation method of waterproof fireproof ceramic silicon rubber composite tape

Examples

Experimental program
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Effect test

example 1

[0039] Preparation of High Strength Silicone Compound

[0040] Weigh 120 g of vinyl-terminated methyl vinyl silicone raw rubber with a vinyl content of 0.28% (mass) and a molecular weight of 700,000, and 265 g of methyl vinyl silicone rubber with a vinyl content of 0.06% (mass) and a molecular weight of 800,000 215g of methyl vinyl silicone rubber with a vinyl content of 0.50% (mass) and a molecular weight of 600,000, 30g of hydrogen-containing silicone oil with a hydrogen content of 0.1% (mass) and a viscosity of 100mPa·s, and 96g of fumed silica in a kneader After kneading into a group, add 100g of fumed silica in three times each time, after mixing them all into a group, raise the temperature to 90°C and continue kneading for 2.5h, then raise the temperature to 150°C to vacuumize (vacuum degree 0.08-0.09MPa) and mix Refined for 0.5 hour, took out and cooled naturally to obtain high-strength silicone rubber compound.

[0041] A vulcanizing agent was added to the high-streng...

example 2

[0043] Preparation of Composite Ceramic Powder

[0044] The composite ceramic powder in this embodiment includes ceramic green body material and ceramic glaze body material. Weigh 100g of silicon dioxide, 45g of boron oxide, 30g of zirconium oxide, 20g of aluminum oxide and 3g of strontium oxide, and mix them to obtain 198g of ceramic green body material.

[0045] Weigh 8g ZnO, add 42g CaO, add 20g talcum powder (containing MgO 31.8%, SiO 2 63.2%, both are mass fractions), equivalent to adding 6g MgO and 13g SiO 2 ; Add 134g potassium feldspar (containing SiO 2 64.7%, Al 2 o 3 18.4%, K 2 O 16.9%, both are mass fractions), equivalent to adding 23g K 2 O, 87g SiO 2 , 24g Al 2 o 3 , then SiO in talc powder and potassium feldspar 2 The total mass is 100g, then add 31g Al 2 o 3 , so that Al 2 o 3 The total mass of the potash feldspar reaches 55g, and the potassium feldspar is ground into powder and then added, and after mixing uniformly, 235g of ceramic glaze body mat...

example 3

[0048] Treatment of glass cloth

[0049] Weigh 110g of silicon acrylic emulsion with a silicon content of 8% (mass) and a solid content of 45% (mass), dilute it with 890g of water, and use the diluted silicon acrylic emulsion to treat the glass cloth by dip coating, and then place it in an oven for 80 Bake at ℃ for 8 minutes.

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Abstract

The invention the technical field of insulation materials for cables, and discloses a preparation method of a waterproof fireproof ceramic silicon rubber composite tape. The composite tape comprises a glass cloth reinforcement layer and a silicon rubber layer, wherein the silicon rubber layer is prepared from organic silicon compounded rubber and composite ceramic powder; the composite ceramic powder comprises a ceramic blank material and a ceramic glaze material; and the ceramic glaze material comprises silicon dioxide, potassium oxide, aluminum oxide, calcium oxide, zinc oxide and magnesium oxide. The preparation method comprises the steps of preparation of the organic silicon compounded rubber, preparation of the composite ceramic powder, silicone-acrylate emulsion treatment of the glass cloth, and calendering molding of the composite tape. The method disclosed by the invention is easy to operate and high in yield, and can implement mass production; the prepared waterproof fireproof ceramic silicon rubber composite tape can be vitrified to obtain a coating layer with excellent compactness and strength, so that the cable wound by the waterproof fireproof ceramic silicon rubber composite tape can still maintain the continuity of the circuit after being subjected to the coaction of 650+ / -40 DEG C flame ablation and spray water for some time, and can pass the vibration resistance test.

Description

technical field [0001] The invention relates to a method for preparing an insulating material for cables, in particular to a method for preparing a water and fire-resistant wrapping insulating material for fire-resistant cables that can be vitrified under flame conditions to form a hard protective layer. Background technique [0002] In recent years, fire accidents in public places have occurred frequently in my country. According to relevant data, since the beginning of the 21st century, there have been about 909,000 fires in my country, 10,059 people died, and the direct economic loss was about 6.03 billion yuan. The number of fire accidents in public places has exceeded It accounts for more than 50% of the total number of fire accidents in the country. When a fire accident occurs in a public place, the safety and smoothness of the cable is very important for fire prevention and fire fighting. It can not only win the precious rescue time to the maximum extent, but also grea...

Claims

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Application Information

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IPC IPC(8): B32B17/02B32B25/10C04B35/14C08L83/07C08L83/05C08K3/00C08K3/36C08K3/38C08K3/22
Inventor 丁小卫许家琳陈小丹唐建振
Owner 广东安迪新材料科技有限公司
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