Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Super-centrifugal and swirl high viscosity spinning method and device for producing nano-fibers

A nanofiber, ultracentrifugation technology, applied in fiber processing, textile and papermaking, filament/thread forming, etc., can solve the problems of low nanofiber content, uneven fiber diameter, and reduced production rate, and achieve uniform diameter, improve Plasticizing effect, the effect of improving production efficiency

Active Publication Date: 2014-04-30
SOUTH CHINA UNIV OF TECH
View PDF6 Cites 6 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, there are also centrifugal devices for spinning, but there are still three problems in the following aspects: (1) The problem of continuous feeding, especially for high-viscosity polymer melts, they all use polymer particles in a centrifuge On the one hand, this form has low plasticizing efficiency, which reduces the production rate; on the other hand, the plasticizing effect is not good, and it is easy to block the flow channel; (2) The problem of injection, for some solutions with relatively large polymer content or The melt, due to its high viscosity, requires ultra-high centrifugal force to force the material to be ejected from the nozzle, and the centrifugal force will gradually decrease with the continuous extrusion of the material, which will lead to uneven diameter of the extruded fiber; (3 ) Fiber diameter attenuation problem, due to the relatively high viscosity of the material, it is difficult to form nanofibers purely by centrifugal force, or the content of nanofibers is low

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Super-centrifugal and swirl high viscosity spinning method and device for producing nano-fibers
  • Super-centrifugal and swirl high viscosity spinning method and device for producing nano-fibers
  • Super-centrifugal and swirl high viscosity spinning method and device for producing nano-fibers

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0030] In this embodiment, a device for preparing nanofibers by ultracentrifugal-swirl high-viscosity spinning is used for melt spinning, and its structure is as follows: figure 1 As shown, it includes a storage tank 1, a fiber receiver 2, a rotary drive mechanism and a feeding mechanism. The fiber receiver is arranged under the storage cylinder, the rotation drive mechanism is arranged on the outer periphery of the storage cylinder, and the feeding mechanism is arranged outside the storage cylinder. There is a feed port on the side wall of the storage tank, which is connected with the feeding mechanism; a plunger rod 3 is arranged in the storage tank, and the plunger rod moves up and down along the inner wall of the storage tank; the bottom of the storage tank A baffle plate 4 is provided, a feed plate 5 is arranged above the baffle plate, and a nozzle plate 6 is arranged between the feed plate and the baffle plate, and the injection port on the nozzle plate is located in the ...

Embodiment 2

[0041] In this embodiment, a device for preparing nanofibers by ultracentrifugal-swirl high-viscosity spinning is used for solution spinning, and its structure is as follows: figure 2 As shown, it includes a storage tank 1, a fiber receiver 2, a rotary drive mechanism and a feeding mechanism. The fiber receiver is arranged under the storage cylinder, the rotation drive mechanism is arranged on the outer periphery of the storage cylinder, and the feeding mechanism is arranged outside the storage cylinder. There is a feed port on the side wall of the storage tank, which is connected with the feeding mechanism; a plunger rod 3 is arranged in the storage tank, and the plunger rod moves up and down along the inner wall of the storage tank; the bottom of the storage tank A baffle plate 4 is provided, a feed plate 5 is arranged above the baffle plate, and a nozzle plate 6 is arranged between the feed plate and the baffle plate, and the injection port on the nozzle plate is located in...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a super-centrifugal and swirl high viscosity spinning method and device for producing nano-fibers. The device comprises a storage tank, a fiber receiver, a rotating drive mechanism and a conveying mechanism; the fiber receiver is arranged below the storage tank; the rotating drive mechanism is disposed around the storage tank; the conveying mechanism is arranged outside the storage tank; a plunger rod is disposed in the storage tank; a retaining plate is disposed at the bottom of the storage tank; a feed plate is arranged above the retaining plate; a nozzle plate is disposed between the feed plate and the retaining plate; a spout of the nozzle plate is arranged within the fiber receiver. The method includes the steps: material is conveyed to the nozzle plate by forced extraction; under the coupled action of strong extrusion and super-centrifugal force, the material overcomes capillary pressure and spouts out from the spout to primarily form fiber; under further action of the super-centrifugal force and swirl air pressure, the fiber is urged to continuously decrease in diameter until arriving the fiber receiver to form nano-fiber. The nano-fibers produced by the method and device are good in performance and uniform in diameter.

Description

technical field [0001] The invention relates to the technical field of polymer material spinning, in particular to a device and method for preparing nanofibers by ultracentrifugal-swirling high-viscosity spinning. Background technique [0002] Compared with other fibers, nanofibers are widely used in filter media, wound dressings, nanosensors, vascular engineering, and tissue engineering due to their unique advantages such as large specific surface area, ultrafine porosity, and good mechanical properties. There are many methods to prepare nanofibers, such as melt blowing, template synthesis, self-assembly, stretching method, electrospinning, etc. At present, electrospinning is the most widely used method for preparing nanofibers. However, in actual production, electrospinning is limited to commercial use due to the following inherent defects: (1) high-voltage electric field is required; (2) polymer solution needs to have a certain conductivity; (3) high cost and environment...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): D01D5/18D01D5/253
Inventor 张桂珍瞿金平邹伟黄照夏
Owner SOUTH CHINA UNIV OF TECH
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products