Additive for producing macrocrystalline fused magnesite

A technology of fused magnesia and additives, applied in magnesium oxide and other directions, can solve the problems of high cost, decreased Ca/Si ratio, complicated process, etc., and achieve the effects of improving electrical conductivity and easy arc starting

Active Publication Date: 2014-06-18
EAST CHINA UNIV OF SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

However, these additive combinations do not strictly control the introduction of foreign elements, and some additives only focus on lowering the melting point of the system, and do not specifically remove impurities, but instead cause the content of elements such as sodium, calcium, and silicon to increase and enrich. It makes the Ca / Si ratio decrease, which does not meet the requirement of greater than 2 for general industrial applications
Moreover, the rare earth ytterbium tantalum cerium samarium magnesium alloy needs to be prepared with rare earth oxides, the process is complicated, the impurity content of the alloy is not strictly controlled and the cost is high

Method used

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  • Additive for producing macrocrystalline fused magnesite
  • Additive for producing macrocrystalline fused magnesite
  • Additive for producing macrocrystalline fused magnesite

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0037] Take 23.1kg of light-burned magnesia with a purity of 85%, and a particle size of 200 mesh. First, 220g of high-purity graphite powder and raw materials are uniformly mixed with a ball mill. In addition, 45g of zirconia was sprinkled in layers. The stockpile was then compacted with weights for 27 hours. A three-phase electric arc furnace with a power of 35KVA is used for melting, and 10g of samarium oxide and 10g of yttrium oxide are added at the time of the first feeding. The melting time is 8.5 hours, during which the voltage is 50-100V and the current is 200-380A. Finally, high-purity white and transparent large-crystal fused magnesia is obtained, and the magnesium oxide content is above 99.30%. like Figure 2-1 , Figure 2-2 Shown:

[0038]

Embodiment 2

[0040] Get 17.2kg purity to be 85% lightly burned magnesia, particle size 200 orders. First, 230g of high-purity graphite powder and raw materials are uniformly mixed with a ball mill. In addition, 65g of zirconia was sprinkled in layers. The stockpile is then compacted with weights for 24 hours. A three-phase electric arc furnace with a power of 30KVA is used for smelting, and 15g of samarium oxide and 5g of yttrium oxide are added in the first feeding. The melting time is 6.5 hours, during which the voltage is 60-80V and the current is 100-350A. As shown in the figure below: Finally, high-purity white and transparent large-crystal fused magnesia is obtained, and the magnesium oxide content is above 99.40%. Five samples were obtained for ICP-AES detection, and the measured results are as follows:

[0041]

Embodiment 3

[0043] Get 15.8kg purity to be 85% lightly burned magnesia, particle size 200 orders. First, 210g of high-purity graphite powder and raw materials are uniformly mixed with a ball mill. In addition, 70g of zirconia was sprinkled in layers. The stockpile was then compacted with weights for 30 hours. Carry out smelting with the three-phase electric arc furnace of power 30KVA, add 5g samarium oxide, 15g yttrium oxide when charging for the first time. The melting time is 10 hours, during which the voltage is 60-80V and the current is 100-320A. As shown in the table below: Finally, a high-purity white and transparent large-crystal fused magnesia is obtained, and the magnesium oxide content is above 99.50%. Three samples were obtained for ICP-AES detection, and the measured results are as follows:

[0044]

[0045]The additives of the present invention all use cheap oxides to replace expensive rare earth alloy materials. The main components are high-purity graphite powder, sam...

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Abstract

The invention relates to an additive for producing macrocrystalline fused magnesite. Main components of the additive are high purity graphite powder, rare earth oxide composition and zirconium oxide. The additive is characterized in that the addition mass of the high purity graphite powder accounts for 0.5-5% of the mass of magnesium oxide, the addition mass of the rare earth oxide accounts for 0.01-1.5% of the mass of magnesium oxide, and the addition mass of zirconium oxide accounts for 0.1-3% of the mass of magnesium oxide. The massive white transparent high purity fused magnesite is obtained by pointedly adding corresponding impurity removal materials according to the type and content of impurities in the magnesium oxide raw material in combination with an appropriate technological process; the technological process is simple; the dosage of the additive is small, but the additive has an obvious effect. Due to optimization of the additive and the technology, the melting power and time are reduced, the utilization rate of raw materials is increased, and the effects of energy conservation and emission reduction are achieved. The additive is easy to obtain, simple in process, low in cost and suitable for large-scale industrial production and application; requirements for required equipment are low.

Description

【Technical field】 [0001] The invention relates to the technical field of refractory production, in particular to an additive for producing large crystal fused magnesia. 【Background technique】 [0002] Most of the existing high-purity fused magnesia smelting directly uses natural magnesite ore or light-burned magnesia to smelt directly in a three-phase electric arc furnace. The smelting time is long, the utilization rate of raw materials is low, and the environmental pollution is serious. The purity of fused magnesia produced is mostly lower than 98%, and the content of impurities is high, especially SiO 2 , Fe 2 o 3 , CaO, A1 2 o 3 The content is high, and the color of the product is mostly not pure white and transparent, and yellow, brown and green appear to varying degrees, which cannot meet the use requirements of specific fields. Down figure 1 It is a schematic diagram of the melting and crystallization process of fused magnesia. [0003] According to the industry...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C01F5/02
Inventor 路贵民谢祥杜玮汪尹雄宋兴福孙泽
Owner EAST CHINA UNIV OF SCI & TECH
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