Method for producing direct yellow blend dye

A production method, the technology of blending yellow, which is applied in the production field of direct blending yellow dye D-3RNL, can solve the problems of high energy consumption of particles, failure to obtain satisfactory dye products, and affect the application effect of dye products, etc., and achieve the effect of simple process

Active Publication Date: 2014-08-27
内蒙古美力坚科技化工有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, it has been found in practice that not all dyes can be dried by spray drying, either the dye products that meet the standard requirements cannot be obtained, or the product quality is greatly reduced during the spray drying process
[0007] Chinese Invention Patent Publication CN103013169A discloses a spray drying method for an aqueous solution of azo organic dyes. It is believed that the high temperature stability of azo dyes is relatively poor. During the spray drying process, high temperature air will cause thermal decomposition of the product and cause coking Phenomenon, resulting in darker product color and significantly lower dye strength
Therefore, it proposes the solution of adding an appropriate amount of anti-scorching agent, but this solution is actually only effective for some dark dyes, and for light-colored dyes, adding an anti-scorching agent will affect the application effect of the dye product
For the direct blended yellow dye D-3RNL, the problem is not the coking problem, but the direct blended yellow dye D-3RNL particles obtained through the mastered conditions have high energy consumption and low yield

Method used

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  • Method for producing direct yellow blend dye
  • Method for producing direct yellow blend dye
  • Method for producing direct yellow blend dye

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0033] A kind of production method of direct blending yellow dyestuff, comprises the steps:

[0034] (1), diazotization reaction

[0035] Mix 0.1 mol of 2-ammonia-4,8-naphthalene disulfonic acid with water and 0.15 mol of hydrochloric acid to form a suspension, add ice, add 0.1 mol of 30% sodium nitrite solution within about 1.5 hours at 5 to 8 ° C, and carry out The diazotization reaction was carried out for 2 hours to obtain a diazonium salt solution with a solid content of about 15%.

[0036] (2), coupling reaction

[0037] Mix 0.097mol of 2-methoxy-5-toluidine and 0.095mol of hydrochloric acid and heat it to 75°C to dissolve it completely to obtain 2-methoxy-5-toluidine hydrochloride solution, and cool the solution to 20 After ~25°C, add it to the diazonium salt solution to make a mixed solution, neutralize the mixed solution with sodium acetate to pH 4~5, and react at 20~25°C for 5 hours to obtain a monoazo compound solution with a solid content of about 13%.

[0038]...

Embodiment 2

[0046] This example provides a kind of production method of direct blending yellow dyestuff, and it is basically the same as embodiment 1. The difference is: the post-processing of the production process of the direct blended yellow dye adopts wet blending standardization and direct drying to obtain a finished product that is the standardized direct blended yellow dye: 100% strength 211 grams, and the shade is similar to the standard product.

Embodiment 3

[0048] This example provides a kind of production method of direct blending yellow dyestuff, and it is basically the same as embodiment 1. The difference is: the solid content of the third condensation product solution obtained in the control step (5) is 23wt%. In the production process of the direct blended yellow dye, the post-processing adopts wet blending standardization and direct drying to obtain a finished product that is the standardized direct blended yellow dye: 100% strength 211 grams, and the shade is similar to the standard product.

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Abstract

The invention relates to a method for producing a direct yellow blend dye. The method includes the steps of conducting a diazo reaction, conducting a coupled reaction, conducting a first condensation reaction, conducting a second condensation reaction, conducting a third condensation reaction and conducting spray drying on a product to obtain the direct yellow blend dye. According to the method, on the premise of not changing the quality standards of an original product, the spray drying cleaner production mode is adopted, waste residuals and process wastewater are not generated, the technological process is simplified, investment of equipment is reduced, production efficiency is improved by 10 percent, the yield of the products is improved by 3 percent, the production cost is saved by 10 percent, and the method is an environmentally friendly dye production method.

Description

technical field [0001] The invention relates to a production method of directly blending yellow dye, in particular to a production method of directly blending yellow dye D-3RNL. Background technique [0002] Direct blended yellow dye D-3RNL is a new dye that supports the "one-step-one-bath" dyeing process of polyester / cotton and polyester / viscose blended fibers, and the "one-step-one-bath" dyeing of polyester / cotton and polyester / viscose blended fibers supported by it The process can greatly reduce the discharge of printing and dyeing wastewater, save energy consumption, save working hours, and has the advantages of simple process, safety, money saving and practical effect. In addition, it is one of the ternary colors of direct blended dyes, which can be dyed in a single color or blended with other direct blended dyes. It has a wide range of applications and a large amount of use. [0003] The structural formula of the direct blending yellow dye D-3RNL is as follows: [00...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C09B43/40C09B67/06C09B67/36
Inventor 张正富易元龙诸金法
Owner 内蒙古美力坚科技化工有限公司
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