Multifunctional heat treatment system for steel pipe

A heat treatment system and multifunctional technology, applied in the field of multifunctional heat treatment systems for steel pipes, can solve problems such as long heating time of steel pipes, difficulty in refining the microstructure of steel pipes, and limitations in performance improvement, and achieve good comprehensive structure performance and shorten heating and heat preservation Time, effect on improving organization and performance

Active Publication Date: 2014-09-10
沈阳科安捷材料技术有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Traditional steel pipe heat treatment heating methods are mainly gas heating and resistance heating, which consume a lot of energy. During the heating process, due to the slow heating rate, the work efficiency is not high, and the heating time is long. Steel pipe surface quality
The heating time of the steel pipe is long, the microstructure of the steel pipe is difficult to be refined, and the performance improvement is limited
Considering the continuous and automatic heat treatment process and the good surface quality and high straightness of the steel pipe after heat treatment, it is the best choice to use medium frequency induction heating to heat treat the steel pipe. Induction heating has the advantages of fast heating speed, energy saving, environmental protection and automation. The heating degree is high, the heating process is easy to control, and the manufacturing cost is high. However, this heating method also has the problems of limited holding time and poor temperature uniformity of the steel pipe as a whole.
[0003] In the production process of small and medium-diameter steel pipes, it is generally only necessary to hot-roll or weld large-diameter steel pipes of several specifications, and to produce various specifications of small- and medium-diameter steel pipes through the tension reduction process after reheating to expand the product specification range , improve production efficiency; but after the intermediate reheating process, the austenite phase transformation will re-occur in the pipe structure, and the temperature after tension reducing rolling is greater than Ar 3 (Generally around 850°C), if the subsequent phase transformation is not controlled, it will easily cause the internal structure of the steel pipe to be coarse and the performance will be reduced. It is necessary to use appropriate controlled cooling technology to control the phase transformation after reheating and rolling to improve Microstructure of steel pipe after hot-stretching
At present, the steel pipes after reducing are mostly air-cooled on the cooling bed, the cooling capacity is limited, and the degree of improvement to the structure and performance is limited.

Method used

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  • Multifunctional heat treatment system for steel pipe
  • Multifunctional heat treatment system for steel pipe

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0077] The specification of the steel pipe used in this example is Φ139.7×7.72×5000 mm, and the heat treatment process of the steel pipe is: intermediate frequency diathermy → heat preservation → controlled cooling → quenching → tempering, and the process steps are as follows:

[0078] Lift the steel pipes to the inclined loading platform in advance and place them in sequence; start the feeding device, the feeding pallet on the device will lift the steel pipes from the feeding platform, and the steel pipes will roll into the (Feeding baffle) on the feeding pallet, with the lowering of the feeding pallet, falls onto the feeding roller group;

[0079] Intermediate frequency induction heating: Start the feeding roller group and the intermediate frequency induction furnace roller group to move the steel pipe forward. When the steel pipe moves into the intermediate frequency induction furnace, stop the roller table and adjust the height of the intermediate frequency induction furnac...

Embodiment 2

[0086] The specification of the steel pipe used in this example is Φ152.4×14×5000 mm, and the heat treatment method of the steel pipe is: intermediate frequency diathermy → heat preservation → air cooling → controlled cooling → air cooling, and the process steps are as follows:

[0087] Lift the steel pipes to the inclined loading platform in advance and place them in sequence; start the feeding device, the feeding pallet on the device will lift the steel pipes from the feeding platform, and the steel pipes will roll into the (Feeding baffle) on the feeding pallet, with the lowering of the feeding pallet, falls onto the feeding roller group;

[0088] Intermediate frequency induction heating: Start the feeding roller group and the intermediate frequency induction furnace roller group to move the steel pipe forward. When the steel pipe moves into the intermediate frequency induction furnace, stop the roller table and adjust the height of the intermediate frequency induction furna...

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Abstract

The invention discloses a multifunctional heat treatment system for a steel pipe. The heat treatment system comprises six groups of roller paths, a medium-frequency induction furnace device, a high-temperature resistance furnace device, an ultra fast cooling device, an outward sprinkling and inward spraying device and a low-temperature resistance furnace device, wherein the six groups of roller paths consist of a feeding roller path group, a medium-frequency induction heating roller path group, an air cooling roller path group, an ultra fast cooling roller path group, an outward sprinkling and inward spraying roller path group and a discharging roller path group which are arranged in sequence; the medium-frequency induction furnace device is arranged between two adjacent roller paths of the medium-frequency induction heating roller path group; the high-temperature resistance furnace device is arranged on one side of the air cooling roller path group; the ultra fast cooling roller path group is arranged in the ultra fast cooling device; the outward sprinkling and inward spraying device is arranged on one side of the outward sprinkling and inward spraying roller path group; and the low-temperature resistance furnace device is arranged on one side of the discharging roller path group. According to the system, the whole process line is compact in design, the operation is simple and convenient, needed equipment can be combined and selected according to process requirements, and various heat treatment process requirements of the steel pipe are met.

Description

technical field [0001] The invention belongs to the technical field of steel pipe heat treatment, in particular to a multifunctional heat treatment system for steel pipes. Background technique [0002] The traditional steel pipe heat treatment heating method is mainly gas heating and resistance heating, which consumes a lot of energy. During the heating process, due to the slow heating rate, the work efficiency is not high, and the heating time is long. Steel pipe surface quality. The heating time of the steel pipe is long, the microstructure of the steel pipe is difficult to be refined, and the performance improvement is limited. Considering the continuous and automatic heat treatment process and the good surface quality and high straightness of the steel pipe after heat treatment, it is the best choice to use medium frequency induction heating to heat treat the steel pipe. Induction heating has the advantages of fast heating speed, energy saving, environmental protection ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C21D9/08C21D1/667
Inventor 骆宗安王国栋冯莹莹吕建超唐德虎张鹏
Owner 沈阳科安捷材料技术有限公司
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