Eureka AIR delivers breakthrough ideas for toughest innovation challenges, trusted by R&D personnel around the world.

Preparation method of polypropylene foaming beads

A technology of foaming beads and polypropylene, which is applied in the field of polymers and can solve problems affecting the preparation and molding of EPP beads, adding flame retardants, and increasing product costs.

Active Publication Date: 2014-12-31
CHINA PETROLEUM & CHEM CORP +1
View PDF3 Cites 9 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, polypropylene is a non-polar polymer material that hardly forms charcoal when burned, so it is necessary to add more flame retardants to achieve the UL94V0 flame retardant grade. In addition, the polypropylene flame retardant composite material obtained by this method, after passing The flame retardant grade often drops after kettle impregnation and intermittent foaming, and the oxygen index drops from 35 to 45 of the flame retardant polypropylene microparticles to below 28, which cannot meet the application fields that require higher flame retardant grades
In order to improve the flame retardant effect, the number of flame retardants added is often increased, which will increase the cost of the product and affect the preparation and subsequent molding of EPP beads

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Preparation method of polypropylene foaming beads
  • Preparation method of polypropylene foaming beads
  • Preparation method of polypropylene foaming beads

Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0036] Preparation of matrix resin HMSPP501

[0037] The polymerization reaction was carried out on a polypropylene pilot plant. Its main equipment includes prepolymerization reactor, first loop reactor and second loop reactor.

[0038] Pre-polymerization reaction: the main catalyst (DQ-III catalyst, provided by Beijing Aoda Branch of Sinopec Catalyst Company) with a flow rate of about 0.5g / hr, the co-catalyst (triethylaluminum) with a flow rate of 6.33g / hr, and a flow rate of 0.63 g / hr of the first external electron donor (dicyclopentyldimethoxysilane, DCPMS) was pre-contacted at 6°C for 20 minutes, and then continuously added to the continuous stirred tank prepolymerization reactor for prepolymerization reaction. Prepolymerization It is carried out under the environment of the propylene liquid phase body, the temperature is 15°C, and the residence time is about 4 minutes. Under these conditions, the prepolymerization ratio of the catalyst is about 120 to 150 times. The mol...

Embodiment 1~10

[0049] First of all, the matrix resin including 100 parts by weight and the cell nucleating agent (zinc borate), main flame retardant (ammonium polyphosphate) and synergistic flame retardant (silicone rubber) in the parts by weight shown in Table 2 are micro Put the granules and additives into a high-speed mixer and mix them at high speed for 30 seconds, then add them into the LabLine100 microparticle preparation system, control the torque at about 65%, and rotate at 300rpm, and pelletize them underwater to obtain polypropylene resin particles. Wherein, the matrix resin used in Examples 1-8 is HMSPP501, and the matrix resin used in Examples 9-10 is HMSPP502. The additives used in Examples 1-10 all include 0.2 parts by weight of antioxidant 1010 (BASF company), 0.1 part by weight of antioxidant 168 (by BASF company) and 0.05 parts by weight of calcium stearate. Specifically, after blending the matrix resin, cell nucleating agent, flame retardant, synergistic flame retardant, an...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention provides a preparation method of polypropylene foaming beads. Homo-polypropylene as base resin and ammonium polyphosphate as a fire retardant undergo foaming in the presence of a foaming agent so that the polypropylene foaming beads are prepared. The preparation method comprises that two or more stages of propylene homopolymerization reactions occur in two or more reactors connected in series, wherein external electron donors used in the two or more stages of reactions respectively comprise silane and diether compounds. The preparation method utilizes the wide-molecular weight distribution high-melt strength polypropylene as a raw material, realizes polypropylene raw material stabilization, effectively enlarges a foaming window, has easily adjustable processes and a low cost, can prepare the polypropylene foaming beads having uniform foam pore diameters, compact foam pores, uniform pore size distribution and a closed pore structure and can be widely used in occasions of automobile parts, electronic packaging and building decoration having high flame-retardation requirements on foamed plastic products.

Description

technical field [0001] The invention relates to the field of macromolecules, in particular to a preparation method of halogen-free flame-retardant polypropylene foam beads. Background technique [0002] Since the development of expanded polypropylene beads (EPP) began in foreign countries in the 1980s, it has been widely used in cushioning packaging, food packaging, auto parts, thermal insulation and building materials, and has become a substitute for expanded polystyrene. New environmentally friendly foam materials of ethylene and foamed polyurethane. EPP beads have uniform size and stable expansion ratio, and are suitable for making molded foamed products. [0003] However, EPP beads are flammable substances. When burning, they generate a large amount of heat and are accompanied by molten droplets. They are very easy to spread flames, and their application in flame-retardant applications is limited. At present, most of the flame retardant modification of polypropylene us...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): C08L23/12C08K3/32C08K3/38C08F110/06C08F4/649C08J9/12C08J9/14
CPCC08J9/122C08J2203/06C08J2323/12C08L23/12C08L2201/02C08L2203/14C08L83/04C08K13/02C08K2003/323C08K5/1345C08K5/526C08K5/098
Inventor 郭鹏吕明福张师军董穆邹浩张丽英刘建叶
Owner CHINA PETROLEUM & CHEM CORP
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Eureka Blog
Learn More
PatSnap group products