Crop straw manmade board and production method thereof

A crop straw and production method technology, applied in the field of crop straw wood-based panels and its production, can solve the problems of uneven moisture content of straw, large difference in shape of straw shavings, high energy consumption, etc., to ensure the appearance quality and physical and chemical properties, board Good physical and chemical properties, high yield of straw fiber

Inactive Publication Date: 2015-03-04
万华生态科技(烟台)有限公司 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Therefore, straw-based panels are still unable to be widely promoted, largely because the quality of straw cannot be effectively guaranteed, which brings great difficulties to the fiber preparation section of straw-based panel production.
For example: 1. When the moisture content of straw is high, it is very difficult to crush, the production efficiency plummets, and the energy consumption is high. At the same time, frequent start and stop also affect the work efficiency, and the equipment failure rate also rises sharply (such as the damage of the grinder shaft. ); 2. The moisture content of

Method used

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  • Crop straw manmade board and production method thereof
  • Crop straw manmade board and production method thereof
  • Crop straw manmade board and production method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] The purchased crop stalks have a moisture content of 20-30% and contain foreign matter such as soil, sand and gravel, and the crop stalks are used to produce straw man-made boards.

[0028] As an embodiment of the present invention, the production method of the crop straw man-made board includes the following steps:

[0029] (1) Use a grass cutter to cut the wheat straw into 20-40mm grass segments.

[0030] (2) A drum-type airflow dryer with impurity removal device is used to uniformly dry the grass section to reduce the moisture content of the grass section to 12-13%, while removing stones, soil, iron and other impurities. To prevent the debris from entering the next step of crushing.

[0031] Preferably, the drying system directly uses fresh air, the heat exchanger adopts a shell-and-tube heat exchanger, the exhaust gas discharge and recycling ratio is 1:1, the temperature of the air entering the dryer is 180°C, and the dryer screen is 25mm square The perforated screen, the ...

Embodiment 2

[0042] The purchased crop stalks have a moisture content of 20-30% and contain foreign matter such as soil, sand and gravel, and the crop stalks are used to produce straw man-made boards.

[0043] As an embodiment of the present invention, the production method of the crop straw man-made board includes the following steps:

[0044] (1) Use a grass cutter to cut the wheat straw into 30-50mm grass segments.

[0045] (2) A rotor dryer with impurity removal device is used to uniformly dry the grass section to reduce the moisture content of the grass section to 16-18%, while removing stones, soil, iron and other debris , In order to prevent debris from entering the next step of crushing process.

[0046] Preferably, the drying system directly uses fresh air, the heat exchanger adopts a shell-and-tube heat exchanger, the exhaust gas discharge and recycling ratio is 1:1.2, the temperature of the air entering the dryer is 185°C, and the dryer screen adopts a 25mm square The perforated screen...

Embodiment 3

[0057] The purchased crop stalks have a moisture content of 20-30% and contain foreign matter such as soil, sand and gravel, and the crop stalks are used to produce straw man-made boards.

[0058] As an embodiment of the present invention, the production method of the crop straw man-made board includes the following steps:

[0059] (1) Use a grass cutter to cut the wheat straw into 45-60mm grass segments.

[0060] (2) Use a drum-type air-flow dryer with impurity removal device to uniformly dry the grass section, reduce the moisture content of the grass section to 8-12%, and remove stones, soil, iron and other impurities. To prevent the debris from entering the next step of crushing.

[0061] Preferably, the drying system directly uses fresh air, the heat exchanger adopts a shell-and-tube heat exchanger, the exhaust gas discharge and recycling ratio is 0.95:1, the temperature of the air entering the dryer is 180°C, and the dryer screen is 25mm square The perforated screen, the wind sp...

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Abstract

The invention discloses a crop straw manmade board and a production method thereof. The production method comprises the steps of (1) cutting straws of which the moisture content is 20%-30% into straw sections of which the length is 10-100 mm; (2) uniformly drying the straw sections by adopting drying equipment, and enabling the moisture content of the straw sections to be reduced to 3%-20%; then removing sundries in the straw sections; (3) pulverizing the straw sections by adopting a pulverizer; (4) screening pulverized fiber into coarse materials and fine materials by adopting screening equipment; (5) taking the coarse materials as raw materials of a core layer and the fine materials as the raw materials of a surface layer, sequentially carrying out sizing, mat formation, pre-pressing, hot pressing and post-processing, and obtaining the crop straw manmade board. According to the crop straw manmade board and the production method, disclosed by the invention, the straws are cut into the straw sections, and feeding, drying and pulverizing are easy; the energy consumption of the pulverizer can be reduced due to dry and clean straw sections, and the production efficiency is substantially increased; meanwhile, the fault rate of the pulverizer is greatly reduced, and continuous and stable production is ensured; the straw yield is increased, the shapes of wood shavings are uniform, and the apparent mass and the physical and chemical performance of a straw board are ensured.

Description

Technical field [0001] The invention relates to the field of man-made board manufacturing, in particular to a crop straw man-made board and a production method thereof. Background technique [0002] Crop straw is a valuable renewable resource. The annual output of crop straw in my country is about 700 million tons. However, due to the influence of consumption concepts and lifestyles for a long time, my country’s rural straw resources are completely in a state of high consumption, high pollution, and low output. A considerable part of the crop straw has been discarded or burned, and has not been reasonably developed and utilized. Making full use of straw, a renewable resource, is undoubtedly one of the effective ways to solve the shortage of resources. The use of crop stalks to manufacture wood-based panels is one of the projects that is indeed feasible and industrialized, but the quality of crop straws cannot be guaranteed. This is a bottleneck that severely restricts the compreh...

Claims

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Application Information

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IPC IPC(8): B27N3/02B27N1/00
CPCB27N3/02B27N1/00
Inventor 马德强高友庆刘旭晴胡德弟蒋海东于文杰
Owner 万华生态科技(烟台)有限公司
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