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Sound insulation material, composite carpet using the material and preparation method thereof

A technology of sound-insulating materials and carpets, which is applied in the field of high-sound-insulation composite carpets and its preparation, can solve the problems of poor sound wave reflection and blocking ability, difficulty in volume complementation and uniform distribution, and blocking of sound wave transmission, so as to simplify the production process, reduce production costs, The effect of good affinity

Active Publication Date: 2015-05-20
浙江富华新材料科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Generally, in the prior art, particles of the same particle size are used for filling, and it is difficult to achieve volume complementation and uniform distribution, resulting in uneven filling and poor mechanical properties, which affect the sufficient reflection, scattering, refraction and diffraction of sound waves in it, thus Affects the blocking and absorption of sound
When all large-size particles are used, it is difficult to achieve dense filling due to the steric hindrance effect, and the gaps between the particles are large, which cannot fully block the transmission of sound waves (such as reflection, scattering, refraction or diffraction)
When all small particle size particles are used, on the one hand, the small particles themselves have poor reflection and blocking ability to sound waves, and are easy to diffract; on the other hand, due to the high surface free energy of small particles, inhomogeneity easily occurs in the collective Aggregation or agglomeration, unable to block the transmission of sound waves to the greatest extent

Method used

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  • Sound insulation material, composite carpet using the material and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0055] 1. Choose pure wool carpet as the surface carpet layer;

[0056] 2. Preparation of middle layer sound insulation layer:

[0057] Preparation of sound-insulating functional body particles: 10kg of calcium carbonate, 90kg of barium sulfate, choose non-smooth round particles, and the amount of particles with a particle size of about 0.5um, 1.0um and 2.0um is 5kg, 90kg and 5kg respectively , mix them well.

[0058] Sound insulation material ingredients: SG-1 type PVC resin 20kg, SG-3 type PVC resin 70kg, SG-5 type PVC resin 10kg, citrate plasticizer 20kg, calcium zinc composite stabilizer 3kg, zinc stannate flame retardant 2kg , Magnesium hydroxide-aluminum hydroxide-coupling agent flame retardant system 8kg, sound-proof functional particle 70kg, stearic acid 3kg, antioxidant 1010 0.5kg, antioxidant 168 0.5kg, UV-327 0.3kg, talcum powder 50kg, polyoxyethylene 2kg, green toner 0.8kg.

[0059] Sound insulation material preparation: (1) Mixing of raw materials: Zinc stannat...

Embodiment 2

[0065] 1. Choose polyester carpet as the surface carpet layer;

[0066] 2. Preparation of middle layer sound insulation layer:

[0067] Preparation of sound-proof functional body particles: 30kg of zinc carbonate, 25kg of magnesium hydroxide, 25kg of aluminum hydroxide, 20kg of titanium dioxide, choose non-smooth round particles, and the particle size is about 0.4um, 1.2um and 1.9um. The dosages are 15kg, 70kg and 15kg respectively, and they are fully mixed evenly.

[0068] Sound insulation material ingredients: SG-1 type PVC resin 10kg, SG-3 type PVC resin 80kg, SG-5 type PVC resin 10kg, citric acid ester plasticizer 10kg, calcium zinc composite stabilizer 5kg, magnesium hydroxide-aluminum hydroxide -Coupling agent (1:1.2:0.1) 15kg flame retardant, 70kg sound-proof functional particle, 1kg calcium stearate, 0.3kg antioxidant 1076, 0.4kg antioxidant 168, 1.3kg carbon black, 20kg calcium carbonate , Polyoxyethylene laurate ether 0.6kg.

[0069] Sound insulation material prepar...

Embodiment 3

[0075] 1. Choose acrylic carpet as the surface carpet layer;

[0076] 2. Preparation of middle layer sound insulation layer:

[0077] Preparation of sound-proof functional body particles: 12kg of barium sulfate, 45kg of magnesium hydroxide, 40kg of aluminum hydroxide, 3kg of zirconia, choose round particles with non-smooth surface, and the particle size is about 0.2um, 0.8um and 2.5um The dosage of granules is 10kg, 80kg and 10kg respectively, and they are fully mixed evenly.

[0078] Sound insulation material ingredients: SG-1 type PVC resin 40kg, SG-3 type PVC resin 45kg, SG-5 type PVC resin 15kg, citric acid ester plasticizer 50kg, calcium zinc composite stabilizer 6kg, sound insulation functional particle 30kg, poly Vinyl wax 2kg, calcium carbonate 60kg, antioxidant 1076 0.7kg, antioxidant 168 0.8kg, UV-326 0.3kg, purple toner 1kg.

[0079] Preparation of sound insulation materials: (1) Mixing of raw materials: Put PVC resin and calcium-zinc composite stabilizer in a hig...

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Abstract

The invention belongs to the technical field of sound insulation polymer composite materials and preparation thereof, and particularly relates to a high sound insulation composite carpet and a preparation method thereof. The composite carpet is provided with a carpet layer, a composite sound insulation layer is arranged below the carpet layer, and the sound insulation layer is prepared from a sound insulation material containing the following components: 100 parts of PVC resin, 10-60 parts of a plasticizer, 1-6 parts of a stabilizer, 30-90 parts of sound insulation function body particles, 0-100 parts of a filler and 1.3-9 parts of additives. The sound insulation function body particles comprise two or more of carbonate, sulfate, hydroxide, oxide and metal powder. The carpet provided by the invention has all the functions of a universal carpet, but also has an outstanding high sound insulation property, and the sound reduction index is as high as 40 dB. The carpet is environment-friendly, non-toxic and pollution-free, and a thermoplastic matrix can be recycled. The production process of the product is simple, and the application is extensive.

Description

technical field [0001] The invention belongs to the technical field of sound-insulating polymer composite materials and their preparation, and in particular relates to a high-sound-insulation composite carpet and a preparation method thereof. Background technique [0002] At present, with the rapid development of the modern economy, on the one hand, the accompanying noise pollution problem is becoming more and more obvious; requirements. Therefore, noise control and blocking has become an important problem to be solved urgently. Usually, noise control is nothing more than two methods: controlling vibration source and sound source, blocking vibration and noise transmission. In real life, since the vibration source and the sound source are an objective existence, the control of the vibration source and the sound source is often powerless, and blocking vibration and noise transmission becomes the only feasible option. [0003] At present, carpet has been more and more applie...

Claims

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Application Information

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IPC IPC(8): C08L27/06C08K13/04C08K3/26C08K3/30C08K3/22C08K3/08C08K3/24C08K3/32B29C47/92B32B27/06B32B27/18B32B27/30B32B37/10B32B37/12C08J9/10A47G27/02B29C48/92
CPCA47G27/02C08L27/06B32B27/06B32B27/08B32B27/18B32B27/304B32B33/00B32B37/06B32B37/10B32B37/1207C08L2205/03B32B2264/12B32B2264/105B32B2264/102B32B2264/104B32B2307/102B32B2307/744B32B2309/02B32B2037/1215B32B2471/02C08L71/00C08K13/04C08K5/11C08K3/24C08K2003/265C08K2003/3045C08K5/09C08K3/34
Inventor 薛美玲沈佳俊王如平
Owner 浙江富华新材料科技有限公司
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