Wear-resistant hydrophobic nano composite film and preparation method thereof

A composite thin film and hydrophobic nano technology, which is applied in the direction of manufacturing tools, welding equipment, laser welding equipment, etc., can solve the problems of low bonding force of organic polymer film film base, poor erosion resistance, affecting personal safety, etc., and achieve mechanical properties Excellent, excellent mechanical properties, the effect of simple equipment

Inactive Publication Date: 2015-06-10
常州翊迈新材料科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] (2) The film base binding force of the organic polymer film is low, and the erosion resistance is poor
[0007] (3) Most of the source materials required for the preparation of organic polymer films are expensive fluorocarbon gases, some of which are even toxic, which not only cause environmental pollution, but also affect personal safety

Method used

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  • Wear-resistant hydrophobic nano composite film and preparation method thereof

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0035] A method for preparing a wear-resistant hydrophobic nanocomposite film, comprising the following steps in specific order:

[0036] (1) Workpiece cleaning

[0037] Before the high-speed steel workpiece is loaded into the vacuum chamber, it is cleaned by the MVWH5-3045 carbonized hydrogen cleaning machine, and then undergoes ultrasonic water cleaning, pure water ultrasonic cleaning, water replacement, vacuum negative pressure ultrasonic cleaning, and decompression steam cleaning and drying. This cleaning process is based on the traditional ultrasonic water cleaning and introduces an integrated technical solution of vacuum cleaning and vacuum drying to avoid secondary pollution caused by cleaning and drying separation; carbonized hydrogen replaces traditional organic solvents, which has the characteristics of thorough cleaning; in addition , The continuous automatic cleaning process is adopted to greatly improve the cleaning efficiency.

[0038] Thin film deposition exper...

Embodiment 2

[0046] The preparation method of the wear-resistant hydrophobic nanocomposite film is characterized in that the method comprises the following steps in specific sequence:

[0047] (1) Workpiece cleaning

[0048] Before the titanium alloy workpiece is loaded into the vacuum chamber, it is cleaned by the MVWH5-3045 carbonized hydrogen cleaning machine, and then undergoes ultrasonic water cleaning, pure water ultrasonic cleaning, water replacement, vacuum negative pressure ultrasonic cleaning, and decompression steam cleaning and drying. This cleaning process is based on the traditional ultrasonic water cleaning and introduces an integrated technical solution of vacuum cleaning and vacuum drying to avoid secondary pollution caused by cleaning and drying separation; carbonized hydrogen replaces traditional organic solvents, which has the characteristics of thorough cleaning; in addition , The continuous automatic cleaning process is adopted to greatly improve the cleaning efficien...

Embodiment 3

[0057] The preparation method of the wear-resistant hydrophobic nanocomposite film is characterized in that the method comprises the following steps in specific order:

[0058] (1) Workpiece cleaning

[0059] Before the cemented carbide workpiece is loaded into the vacuum chamber, it is cleaned by the MVWH5-3045 carbonized hydrogen cleaning machine, and then undergoes ultrasonic water cleaning, pure water ultrasonic cleaning, water replacement, vacuum negative pressure ultrasonic cleaning, and decompression steam cleaning and drying. This cleaning process is based on the traditional ultrasonic water cleaning and introduces an integrated technical solution of vacuum cleaning and vacuum drying to avoid secondary pollution caused by cleaning and drying separation; carbonized hydrogen replaces traditional organic solvents, which has the characteristics of thorough cleaning; in addition , The continuous automatic cleaning process is adopted to greatly improve the cleaning efficienc...

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Abstract

The invention relates to a wear-resistant hydrophobic nano composite film and a preparation method thereof, belonging to the technical field of metal surface treatment and modification. The composite film is based on high-speed steel, or titanium alloy, or hard alloy, or pure metal, and a pure metal film and a microstructure nano composite film are sequentially prepared on the base surface. The preparation method comprises the following steps: depositing a nano composite hard film with excellent mechanical properties on the base material surface by arc ion plating, and generating a micro / nano dual structure on the film surface by an ultra-fast laser processing technique to obtain the surface film with favorable mechanical properties and certain hydrophobicity. The film maintains excellent mechanical properties of the nano composite hard film: high surface hardness, high toughness, high wearability and high scratch resistance; and the microstructure on the film surface is constructed, so that the film has certain hydrophobicity. The preparation method has the advantages of simpler equipment, low cost, low energy consumption and no pollution, and can implement efficient green manufacturing.

Description

technical field [0001] The invention belongs to the technical field of metal surface treatment and modification, and in particular relates to a wear-resistant hydrophobic nanocomposite film and a preparation method thereof. Background technique [0002] With the rapid development of modern manufacturing industry and the continuous complexity of the service environment of materials, the use of hard films for surface modification has gradually become an important way to protect the surface of materials. At the same time, higher and higher requirements have been put forward for the performance of hard films. Require. In many harsh service environments, such as the anti-icing of the air intake of the carrier-based aircraft engine, the marine anti-corrosion of the metal on the surface of the ship, etc., the hard film is required to have strong comprehensive properties. On the one hand, it must have excellent mechanical properties. , in order to improve the wear resistance and fr...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C23C14/16C23C14/28C23C14/02B23K26/352
Inventor 张林林国强
Owner 常州翊迈新材料科技有限公司
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