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Medium silicon molybdenum alloy vermicular graphite cast iron glass mold material and preparation method thereof

A technology of glass mold material and vermicular graphite cast iron, which is applied in the field of medium-silicon-molybdenum alloy vermicular graphite cast iron glass mold material, can solve the problems of mold materials such as reduced ability to absorb thermal fatigue shock, impact on mold service life, and continuous failure of graphite. Achieve the effects of improving creep strength, enhancing anti-oxidation performance, and alleviating the tendency of softening

Active Publication Date: 2017-03-29
ORI MOLD TECH SUZHOU
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0009] However, as known in the industry, the D-type graphite cast iron mentioned in the aforementioned CN101942619B is a new type of gray cast iron. Because its graphite is generated between developed austenite dendrites, the size of graphite is very small, and the developed austenite Bulk dendrites will destroy the continuity of graphite, so the thermal conductivity will be lower than that of conventional A-type graphite gray cast iron; secondly, its forming should have sufficient undercooling as mentioned in the above literature, so the production of all-D-type graphite Generally, under-inoculation is used to increase the degree of supercooling (inoculation treatment can reduce the degree of supercooling), quenching of cold iron and adding a large amount of strong carbide alloying elements such as V, Ti, Mo to increase the degree of supercooling. Although it is mentioned how to control the formation of carbides, However, this material covers almost all the alloying elements that have been used in glass molds. How to avoid carbides when using so many strong carbide-forming elements is still a worldwide problem, so too much attention is paid to the complex element ratio It is easy to form composite large-scale massive carbides that are difficult to eliminate by high-temperature graphitization annealing, and the measures taken to form D-type graphite, such as adding V, Ti, and Mo to increase the supercooling degree of molten iron, are just to promote the formation of carbides One of the ways, so in the two opposites of this contradiction, it is inevitable that large-scale composite carbides will be generated in the material, so the toughness of the material will be greatly reduced, and finally the ability of the mold material to absorb thermal fatigue shock will be significantly reduced. The service life of the mold

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] A) Smelting, add pig iron with grade Q12 into the smelting furnace (electric furnace), the amount of pig iron added is controlled at 15% of the total mass of all furnace materials, and after the pig iron is melted, add back furnace materials, such as silicon molybdenum vermicular graphite cast iron in scrapped alloys For glass moulds, add scrap steel that has been degreased and derusted in advance after the returned material is melted, and add granular ferromolybdenum with a particle diameter of 2-6mm after the scrap steel is melted and the temperature rises to 1450-1460°C. After the iron is melted, heat preservation is carried out. The heat preservation temperature is 1500°C and the heat preservation time is 5 minutes. After the heat preservation is completed, the slag is removed. After removing slag, add ferromanganese and ferrosilicon for slagging and deoxidation treatment. When the temperature of the molten iron reaches 1520°C, add ferrotitanium. After the ferrotitan...

Embodiment 2

[0032] A) Smelting, add pig iron with grade Q12 into the smelting furnace (electric furnace), the amount of pig iron added is controlled at 20% of the total mass of all furnace materials, and the recycled material is added after the pig iron is melted, such as silicon-molybdenum vermicular graphite cast iron in scrapped alloys For glass moulds, add scrap steel that has been degreased and derusted in advance after the returned material is melted, and add granular ferromolybdenum with a particle diameter of 2-6mm after the scrap steel is melted and the temperature rises to 1450-1460°C. After the iron is melted, heat preservation is carried out. The heat preservation temperature is 1520°C and the heat preservation time is 8 minutes. After the heat preservation is completed, the slag is removed. After removing slag, add ferromanganese and ferrosilicon for slagging and deoxidation treatment. When the temperature of molten iron reaches 1540°C, add ferrotitanium. After ferrotitanium m...

Embodiment 3

[0036] A) Melting, add pig iron with brand Q12 into the smelting furnace (electric furnace). The amount of pig iron added is controlled at 10% of the total mass of all furnace materials. For glass moulds, add scrap steel that has been degreased and derusted in advance after the returned material is melted, and add granular ferromolybdenum with a particle diameter of 2-6mm after the scrap steel is melted and the temperature rises to 1450-1460°C. After the iron is melted, heat preservation is carried out. The heat preservation temperature is 1510°C and the heat preservation time is 6.5 minutes. After the heat preservation is completed, the slag is removed. After removing slag, add ferromanganese and ferrosilicon for slagging and deoxidation treatment. When the temperature of molten iron reaches 1530°C, add ferrotitanium. After the ferrotitanium melts, heat preservation and overheating treatment is carried out. The heat preservation temperature for heat preservation and superheat ...

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Abstract

The invention discloses a medium silicon molybdenum alloy vermicular graphite cast iron glass mold material and a preparation method thereof, and belongs to the technical field of glass mold materials. The medium silicon molybdenum alloy vermicular graphite cast iron glass mold material is composed of, by weight, 3.0-3.2% of carbon, 3.9-4.2% of silicon, 0.3-0.5% of manganese, 0.2-0.4% of molybdenum, 0.08-0.12% of titanium, phosphorus less than 0.05%, sulphur less than 0.03% and the rest iron. The method comprises the steps of smelting, pouring and forming, and annealing. According to the invention, the cost is lowered, the effect is improved, the content of ferrite in the matrix is increased, the plasticity is improved, the elongation rate is increased, the strength of the ferrite matrix is improved, the creep resistance in the process of using molds at high temperature is improved, the oxidation resistance is improved, the hot rack resistance is improved, the oxidation peeling resistance is good, the toughness is improved, and the service life is longer.

Description

technical field [0001] The invention belongs to the technical field of glass mold materials, and relates to a medium-silicon-molybdenum alloy vermicular graphite cast iron glass mold material and a preparation method thereof. Background technique [0002] Glass mold is the main equipment for producing glass products. It is frequently in contact with high-temperature glass melt at 600°C-1100°C, and is subjected to the effects of oxidation, growth, heat exchange, and thermal fatigue. At the same time, due to frequent mold opening and closing, Therefore, the contact surface of the mold is required to have excellent wear resistance. Specifically, the surface of the inner cavity of the glass mold is required to have good high temperature resistance, wear resistance, oxidation resistance and corrosion resistance to prolong the service life. At the same time, the outer circle of the glass mold is required to have excellent heat dissipation performance to ideally adapt to High-spee...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22C37/10C22C37/04C22C33/08C21D5/00C21D1/26
Inventor 戈剑鸣
Owner ORI MOLD TECH SUZHOU
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