Quick-drying water-based paint for large castings

A large-scale casting, dry water technology, applied in the direction of coating, mold, core, etc., can solve the problems of the anti-sticking sand performance needs to be further improved, the self-drying speed of water-based coatings is slow, and the effect of large-scale castings is not good. Improve the anti-sticking ability, improve the finish, and reduce the specific gravity

Inactive Publication Date: 2016-02-10
WUJIANG HYDRAULIC COMPONENTS FOUNDRY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Most of the coatings in the prior art are aimed at small-sized or thin-walled castings, and the effect is often not good for large-scale castings. For large and thick castings, there is volume shrinkage during the metal solidification process, and cooling time Longer, it is easy to appear sticky sand phenomenon due to metal convolution or chemical reaction in this process
[0004] The Chinese patent application number 201210379149.6 discloses a large-scale casting lost foam coating and its preparation method, but the water-based coating has a slow self-drying speed, and the anti-sand sticking performance needs to be further improved

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0020] The following components by weight are used to prepare coatings according to methods known in the art: 100 parts of composite refractory base material, the average size of the refractory base material is 250 mesh, 5 parts of binder, 2 parts of sodium bentonite, and 1 part of methyl cellulose , 2 parts of aluminum sulfate, 28 parts of water, the composite refractory base material is composed of the following materials in terms of mass percentage: 15% of quartz powder, 50% of zirconium-containing composite silicate, 20% of talcum powder, and 15% of zircon powder , the binder is a composite of an oxidized rosin resin and a silicate binder, and the mass ratio of the oxidized rosin resin to the silicate binder is 1:0.3.

[0021] The composition of the silicate binder mentioned above is a mixture of 50 parts of sodium silicate and 45 parts of nano-silica in anhydrous ethanol solvent dispersion (both parts by weight).

[0022] The paint prepared above was applied to the sample...

Embodiment 2

[0024] The following components by weight are used to prepare coatings according to methods known in the art: 100 parts of composite refractory base material, the average size of the refractory base material is 150 mesh, 8 parts of binder, 5 parts of sodium bentonite, and 5 parts of methyl cellulose , 2 parts of aluminum sulfate, 30 parts of water, the composite refractory base material is composed of the following substances in mass percentage: 20% of quartz powder, 45% of zirconium-containing composite silicate, 20% of talcum powder, and 15% of zircon powder , the binder is a composite of an oxidized rosin resin and a silicate binder, and the mass ratio of the oxidized rosin resin to the silicate binder is 1:0.5.

[0025] The composition of the silicate binder mentioned above is a mixture of 50 parts of sodium silicate and 45 parts of nano-silica in anhydrous ethanol solvent dispersion (both parts by weight).

[0026] The paint prepared above was applied to the sample (large...

Embodiment 3

[0028] The following components by weight are used to prepare coatings according to methods known in the art: 100 parts of composite refractory base material, the average size of the refractory base material is 500 mesh, 3 parts of binder, 5 parts of sodium bentonite, and 3 parts of methyl cellulose , 3 parts of aluminum sulfate, 25 parts of water, the composite refractory base material is composed of the following materials in terms of mass percentage: 15% of quartz powder, 60% of zirconium-containing composite silicate, 15% of talcum powder, and 10% of zircon powder , the binder is a composite of an oxidized rosin resin and a silicate binder, and the mass ratio of the oxidized rosin resin to the silicate binder is 1:0.8.

[0029] The composition of the silicate binder mentioned above is a mixture of 50 parts of sodium silicate and 45 parts of nano-silica in anhydrous ethanol solvent dispersion (both parts by weight).

[0030] The paint prepared above was applied to the sampl...

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Abstract

The invention discloses a quick-drying water-based paint for large castings. The quick-drying water-based paint for the large castings is composed of the following components in parts by weight: 100 parts of a composite refractory base material, 2-8 parts of a binder, 1-5 parts of sodium bentonite, 1-5 parts of methylcellulose, 2-3 parts of aluminium sulphate, and 25-30 parts of water, wherein the composite refractory base material is composed of the following substances in percentage by mass: 15-20% of quartz powder, 30-60% of zirconium-containing composite silicate, 15-20% of talcum powder, and 8-15% of zircon powder; and the binder is a compound of oxidized rosin resin and silicate binders. The paint disclosed by the invention is a water-based paint which is capable of effectively reducing the production cost and is also environment-friendly; moreover, the water content of a solvent of the paint is about 20%, and is obviously less compared with other water-based paints; and the coating of the paint is free from a sand-staining phenomenon under the cooperation of other components, fast in self-drying speed, and excellent in performance.

Description

technical field [0001] The invention relates to a quick-drying water-based paint for large castings. Background technique [0002] According to the actual production situation, the cost of cleaning castings accounts for about 30% of the entire casting production cost, and after coating, after deducting the cost of coating and application, the cleaning cost of castings can be reduced to 10%. In addition to the advantages, the surface quality and appearance grade of the coated castings are significantly improved. [0003] Most of the coatings in the prior art are aimed at small-sized or thin-walled castings, and the effect is often not good for large-scale castings. For large and thick castings, there is volume shrinkage during the metal solidification process, and cooling time Longer, it is easy to stick to the sand due to the convolution of the metal or the progress of the chemical reaction in this process. [0004] The Chinese patent application number 201210379149.6 disc...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22C3/00
Inventor 浦巧生
Owner WUJIANG HYDRAULIC COMPONENTS FOUNDRY
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