Machining method of horn-shaped seal head

A processing method and a horn-shaped technology, applied in the processing field of the horn-shaped head, can solve the problems of high scrap rate, reduced production efficiency, prolonged delivery period, etc., and achieve good shape consistency, improved production efficiency, and shortened delivery time. effect of deadlines

Active Publication Date: 2016-02-24
CHANGZHOU KUANGDA WEIDE MACHINERY
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, the main method of domestic production of the head is to rely on the spinning of foreign strong spinning machines. The heads produced by strong spinning machines have higher precision, but the investment in equipment is relatively large, especially when it is necessary to process different specifications and sizes. When sealing the head, it is necessary to replace different fixtures and numerical control programming, so the operator’s operating skills are required to be high; in addition, during the working process of the strong rotary machine, due to contact with the extrusion wheel, there are wheel marks on the finished head, Excessive contact pressure will also cause the head to crack, so the scrap rate is high during batch processing, and equipment maintenance is difficult. At the same time, production efficiency is greatly reduced and the delivery period is extended.

Method used

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  • Machining method of horn-shaped seal head
  • Machining method of horn-shaped seal head
  • Machining method of horn-shaped seal head

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Embodiment Construction

[0024] The present invention will be described in detail in conjunction with accompanying drawing now. This figure is a simplified schematic diagram only illustrating the basic structure of the present invention in a schematic manner, so it only shows the components relevant to the present invention.

[0025] refer to Figure 1-4 Shown, the processing method of a kind of trumpet-shaped end of the present invention comprises the following steps,

[0026] Step one, material selection;

[0027] Step 2: draw a line, draw a group of concentric circles on the plate according to the size requirements of the design, as the basis for the blanking size, in this embodiment, the diameters of the two concentric circles are 350mm and 492mm respectively;

[0028] Step 3: blanking, cutting the plate to form a circular ring piece, specifically, cutting by means of plasma cutting;

[0029] Step 4: stamping, cold stamping the circular ring piece through the punching machine and the stamping d...

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Abstract

The invention provides a machining method of a horn-shaped seal head. The machining method comprises machining steps including material selection, scribing, blanking, stamping, part taking, groove machining and grinding and acid pickling. The overall cold stamping is realized through preset clearance cooperation of an existing stamping machine and a stamping die, the machined seal head has good size and shape consistency, the accuracy requirement of a foreign power spinning machine is met, a curved surface machined through the stamping die is smooth, the curved surface of the seal head and the round section of a lower straight barrel are in smooth transition, the condition of scrapping caused by edges and marks and even cracking of the seal head in the machining process of the strong spinning machine is avoided, and the scrappage is very low; meanwhile, an ordinary operator of the stamping machine can master the machining method after a little training, the technical requirements for the operator are lower, the production efficiency is remarkably improved, and the delivery term is greatly shortened.

Description

technical field [0001] The invention relates to a manufacturing process of a head, in particular to a processing method of a trumpet-shaped head. Background technique [0002] The head is mainly used as a support for stirring equipment or sewage treatment equipment. It is usually in the shape of a trumpet. The large open end at the bottom is welded to the base, and the small open end at the top is welded to the above stirring equipment or sewage treatment equipment. At present, the main method of domestic production of the head is to rely on the spinning of foreign strong spinning machines. The heads produced by strong spinning machines have higher precision, but the investment in equipment is relatively large, especially when it is necessary to process different specifications and sizes. When sealing the head, it is necessary to replace different fixtures and numerical control programming, so the operator’s operating skills are required to be high; in addition, during the w...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21D51/44
CPCB21D51/44
Inventor 卢定健蒋琍松吕向阳
Owner CHANGZHOU KUANGDA WEIDE MACHINERY
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