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Burster block of composite structure and manufacturing method of burster block

A composite structure and manufacturing method technology, applied to the structure of armor plates, chemical instruments and methods, synthetic resin layered products, etc., can solve the problems of increased weight of bullet-proof plates, armor plate weight, and energy-absorbing deformation of fiber fabrics, etc., to achieve Excellent fracture toughness and impact resistance, high impact resistance and multiple impact resistance, good rigid support effect

Inactive Publication Date: 2016-03-30
THE QUARTERMASTER EQUIPMENT RESEARCH INSTITUTE OF THE GENERAL LOGISITIC DEPARTME +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the traditional ceramic composite bulletproof board also has the following problems: ①Since the ceramic is a brittle material, when the bulletproof board is impacted by the projectile at high speed, the ceramic board is used as the direct surface to face the bullet, and the ceramic board is prone to cracking and falling off after being impacted by the projectile, resulting in The bullet-proof board fails, which affects its ability to resist multiple hits; ②When the bullet-proof board is impacted by bullets at high speed, the fiber fabric in the fiber-reinforced resin composite backplane absorbs energy and deforms, and the joint with the ceramic board cracks, making the ceramic board Loss of support leads to decreased ballistic performance
If metal is used as the back plate, the weight of the bulletproof plate will increase, and the deformation ability will be weak when hit by projectiles, and the support effect on the panel will be poor, which will affect the overall bulletproof ability of the composite plate
[0003] For example, U.S. Patent No. 3,859,892 discloses a composite ceramic armor plate, which uses ceramics as a panel and a glass fiber laminate as a backboard; The panel is difficult to keep its shape intact and cannot continue to provide protection for the user, which affects the ballistic performance of the composite armor plate
Chinese patent CN204007335U discloses a composite soft armor with ultra-high strength, flexibility and light weight, including a bulletproof layer and a bottom plate, which is characterized in that a corundum ceramic layer and a high-density fiber layer are sequentially arranged between the bulletproof layer and the bottom plate from top to bottom. and a high-toughness ceramic layer, the high-density fiber layer is an inorganic fiber material layer containing air gaps after high-pressure shaping, the high-toughness ceramic layer is a zirconia-based ceramic, and the bottom plate is a metal hard armor material; although the energy of the bullet It is mainly absorbed through the ceramic layer, but due to the high density of zirconia ceramics (6.0g / cm 3 ), resulting in the overall weight of the armor plate, and under the high-speed impact of the bullet, it is difficult for the metal layer bottom plate to provide good support, thus affecting the ballistic performance of the composite armor

Method used

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  • Burster block of composite structure and manufacturing method of burster block
  • Burster block of composite structure and manufacturing method of burster block

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preparation example Construction

[0034] Wherein, the preparation method of the fiber metal composite laminate of the support layer 4 comprises the following steps:

[0035] Step 1: Select the type, size, thickness and quantity of materials for the metal plate 6 and the fiber prepreg 7 according to the needs of the support layer 4 .

[0036] Step 2: Surface treatment of the metal plate 6 is carried out by a sandblasting process. First put the metal plate 6 in an acetone solution at 50-60°C for 20-30 minutes in a water bath for degreasing treatment; then take out the metal plate 6 and rinse it with clean water; use a pressure-feeding sandblasting machine with a particle size of 150 mesh The bauxite fine sand is evenly blown on the surface of the metal plate 6 under the air pressure of the spray gun of 0.6-1 MPa, and lasts for 20-30 seconds until the surface of the metal plate 6 becomes matte.

[0037] Step 3: Lay the surface-treated metal plate 6 and fiber prepreg 7 in an alternating manner of multiple layers ...

Embodiment 1

[0042] A composite structure bulletproof plate, the size of which is a flat plate of 300×300mm. The protective layer is aramid fiber non-weft cloth with a thickness of 0.2mm and a surface density of 2.88kg / m 2 ;The ceramic layer is a 15mm thick boron carbide board with a surface density of 37.65kg / m 2 ; The energy-absorbing layer is aramid fiber non-weft cloth, the thickness is 5mm, and the surface density is 7.2kg / m 2 The support layer is a fiber-metal composite laminate formed by compounding carbon fiber prepreg and magnesium alloy metal plate through the process of the present invention, and the density of the fiber-metal composite laminate is 1.64g / cm 3 , surface density is 3.28kg / m 2 , tensile strength ≥ 810MPa, tensile modulus ≥ 82.0GPa; Among them, there are five magnesium alloy metal plates, the thickness of a single magnesium alloy metal plate is 0.2mm, four layers of carbon fiber prepreg, and the thickness of a single layer of carbon fiber prepreg 0.15mm. The pro...

Embodiment 2

[0044] A composite structure bulletproof plate, the size of which is a flat plate of 300×300mm. The protective layer is a carbon fiber non-weft cloth with a thickness of 0.2mm and an area density of 3kg / m 2 ;The ceramic layer is a whole plate of alumina ceramics with a thickness of 18mm, and the surface density is 52.4kg / m 2 ;The energy-absorbing layer is ultra-high molecular weight polyethylene fiber without weft cloth, the thickness is 7mm, and the surface density is 6.44kg / m 2 The support layer is a fiber metal composite laminate formed by compounding carbon fiber prepreg and magnesium-lithium alloy metal plate through the process of the present invention, and the density of the fiber metal composite laminate is 1.50g / cm 3 , surface density is 6kg / m 2 , tensile strength ≥ 1100MPa, tensile modulus ≥ 78.0GPa; Among them, there are five magnesium-lithium alloy metal plates, the thickness of a single magnesium-lithium alloy metal plate is 0.2mm, four layers of carbon fiber pr...

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Abstract

The invention relates to a burster block of a composite structure and a manufacturing method of the burster block. The burster block comprises a protection layer, a ceramic layer, an energy absorption layer and a supporting layer, wherein the protection layer, the ceramic layer, the energy absorption layer and the supporting layer are sequentially stacked from outside to inside and bonded together through bonding agents. The surface density of the whole block is 50-80 kg / m<2>. The supporting layer is a fiber metal composite material laminated plate which is formed by alternately applying at least three metal plates and at least two layers of fiber prepreg in a combined mode. According to the burster block of the composite structure, the fiber metal composite material laminated plate serves as the supporting layer, shock resistance and multi-hit resistance of the fiber metal composite material laminated plate are far superior to those of a pure fiber reinforced resin composite material laminated plate or a metal plate, good rigid supporting can be provided for the ceramic layer, the high hardness characteristic of ceramic is given into play, bullets are broken to the greatest extent, impact energy is dispersed, and the protection capacity is greatly improved. The burster block of the composite structure can be widely applied to the field of light bulletproof armors.

Description

technical field [0001] The invention relates to a bulletproof armor plate and a manufacturing method thereof, in particular to a composite structure bulletproof plate and a manufacturing method thereof. Background technique [0002] At present, the goal of high-performance bulletproof armor is to resist the greater velocity impact of projectiles at low areal density. Traditional ceramic composite bulletproof panels usually use hard ceramics as the face plate and metal or fiber-reinforced resin composite materials with good toughness as the back plate. glued together. The traditional ceramic composite bulletproof plate uses the high strength and high hardness of the ceramic panel to force the projectile to deform and fragment when it hits, and then capture the fragments through the back plate. However, the traditional ceramic composite bulletproof board also has the following problems: ①Since the ceramic is a brittle material, when the bulletproof board is impacted by the p...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): F41H5/04B32B18/00B32B27/02B32B27/06B32B27/16B32B15/14B32B9/02
Inventor 马天吴国清黄献聪崔凤单李伟萍付宝建
Owner THE QUARTERMASTER EQUIPMENT RESEARCH INSTITUTE OF THE GENERAL LOGISITIC DEPARTME
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