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Yttrium stabilized zirconia slurry and preparation method thereof, and preparation method of yttrium stabilized zirconia thin film

A technology of yttrium-stabilized zirconia and slurry, which is applied in the field of yttrium-stabilized zirconia slurry, which can solve the problems of high safety level and specification for organic solvent storage, impact on the environment and the physical and mental health of personnel, and high cost of organic solvents, so as to eliminate organic solvent fires , reduce production costs and management costs, and simplify the preparation process

Inactive Publication Date: 2016-05-04
GUANGDONG FENGHUA ADVANCED TECH HLDG
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, due to the use of a large amount of volatile, flammable and explosive organic solvents, the problem of polluting gases affecting the environment and the physical and mental health of personnel will be generated in the production process, and the cost of organic solvents is high, which has relatively serious fire and explosion hazards. The storage safety level of solvents is high and requires extremely strict management procedures, which all reflect the shortcomings of organic solvent-based tape casting slurries

Method used

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  • Yttrium stabilized zirconia slurry and preparation method thereof, and preparation method of yttrium stabilized zirconia thin film
  • Yttrium stabilized zirconia slurry and preparation method thereof, and preparation method of yttrium stabilized zirconia thin film
  • Yttrium stabilized zirconia slurry and preparation method thereof, and preparation method of yttrium stabilized zirconia thin film

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preparation example Construction

[0036] The preparation method of above-mentioned yttrium stabilized zirconia slurry comprises the following steps:

[0037] Step S110, mixing the yttrium-stabilized zirconia powder, water, powder modifier, film-forming agent, defoamer, dispersant and thickener, and then ball milling for 12-24 hours to obtain a premix.

[0038] Step S120, adding neutralizer and binder into the premixed material and continuing ball milling for 12-24 hours to obtain yttrium-stabilized zirconia slurry.

[0039] Preferably, after preparing the yttrium-stabilized zirconia slurry, use a 325-mesh filter cloth to filter, and test the viscosity, solid content and density of the yttrium-stabilized zirconia slurry, and then place the yttrium-stabilized zirconia slurry in the slurry pot Grind medium and slow for later use.

[0040] The above-mentioned preparation method of the yttrium-stabilized zirconia slurry has simple operation.

[0041] A method for preparing a yttrium-stabilized zirconia film, comp...

Embodiment 1

[0051] 1. Prepare materials according to Table 1.

[0052] Table 1

[0053]

[0054] 2. Put YSZ powder, ultrapure water, powder modifier, film-forming aid, defoamer, dispersant, and thickener into a ball mill tank, and ball mill for 12 hours;

[0055] 3. Add the neutralizer and binder into the ball mill tank, and ball mill again for 12 hours;

[0056] 4. After the ball milling is completed, use a 325-mesh filter cloth to filter the output, and test the viscosity, solid content and density of the slurry. After completion, seal the yttrium-stabilized zirconia slurry and place it in a slurry pot for slow grinding for later use;

[0057] 5. Using PET film casting, the casting thickness is 150μm, and the drying temperature of the first to fifth temperature zones are: 60°C, 90°C, 120°C, 140°C, 80°C.

[0058] The viscosity of yttrium-stabilized zirconia slurry is tested by NDJ rotational viscometer, the solid content is tested by burning method, and the density is tested by dens...

Embodiment 2

[0060] 1. Prepare materials according to Table 2.

[0061] Table 2

[0062]

[0063] 2. Put YSZ powder, ultrapure water, powder modifier, film-forming aid, defoamer, dispersant, and thickener into a ball mill tank, and ball mill for 18 hours;

[0064] 3. Add the neutralizer and binder into the ball mill tank, and ball mill again for 18 hours;

[0065] 4. After the ball milling is completed, use a 325-mesh filter cloth to filter the output, and test the viscosity, solid content and density of the slurry. After completion, seal the yttrium-stabilized zirconia slurry and place it in a slurry pot for slow grinding for later use;

[0066] 5. Using PET film casting, the casting thickness is 110μm, and the drying temperature of the first to fifth temperature zones are: 60°C, 90°C, 120°C, 140°C, 80°C.

[0067] The viscosity of the yttrium stabilized zirconia slurry is 380cps, the solid content is 68.7%, and the density is 3.8g / cm 3 .

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Abstract

The invention relates to a yttrium stabilized zirconia slurry and a preparation method thereof, and a preparation method of a yttrium stabilized zirconia thin film. The yttrium stabilized zirconia slurry includes, by the mass percentage, 50%-85% of a yttrium stabilized zirconia powder, 10%-40% of water, 0.1%-0.5% of a powder modifier, 0.1%-0.5% of a film-forming agent, 0.2%-1% of a defoaming agent, 0.5%-1.5% of a dispersing agent, 0.1%-0.3% of a thickening agent, 0.1%-0.6% of a neutralizer, and 3%-10% of an adhesive, wherein the powder modifier is at least one of a zirconium coupling agent, a silane coupling agent and a titanate coupling agent, the film-forming agent is an alcohol-ether film-forming agent, and the adhesive is selected from at least one of an aqueous acrylic emulsion and aqueous polyvinyl alcohol. The yttrium stabilized zirconia slurry adopts water as a solvent, thereby being more environmentally friendly.

Description

technical field [0001] The invention relates to a yttrium-stabilized zirconia slurry, a preparation method thereof and a preparation method of a yttrium-stabilized zirconia film. Background technique [0002] The formation of yttrium-stabilized zirconia (YSZ) signal layer, intermediate layer, heating layer and the formation of stacked SOFC electrolyte substrates in chip-type automotive oxygen sensors are mostly formed by tape casting. The traditional process of component preparation forms a ceramic matrix by lamination, cutting, and sintering. In the casting process, organic solvents are often used to prepare slurry with a certain viscosity, solid content, and fluidity. Generally, diaphragms are produced by film casting or steel strip casting. The advantage of this method is that the prepared membrane has a relatively high tensile strength, the surface of the membrane is smooth, easy to dry, and the control of the casting process parameters is relatively simple. However, d...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/48C04B35/622
CPCC04B35/48C04B35/62218C04B35/63404C04B35/63416C04B2235/3246
Inventor 周超苏红娟梁金葵付振晓
Owner GUANGDONG FENGHUA ADVANCED TECH HLDG