Waterborne rust conversion varnish and preparation method

A technology of rust conversion and rust conversion agent, which is applied in coatings, anti-corrosion coatings, epoxy resin coatings, etc., can solve problems such as energy waste, environmental pollution by volatile organic solvents, and environmental pollution, so as to reduce construction strength and difficulty, maintain The construction environment is clean and the effect of reducing environmental pollution

Active Publication Date: 2016-07-27
HUNAN JINHAI SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, the rusty coating resins used are divided into solvent-based resins and water-based resins. During the production and use of rusty coatings that use organic matter as solvents or dispersion media, a large amount of organic solvents are used, which will cause huge energy waste and environmental pollution. , the collection of paint consumption tax is to limit the use of solvent-based paint
[0005] In the invention patent CN101698776B, a kind of oily alkyd resin is announced as a film-forming substance with rusty paint for oil well pipes. Although the paint can be directly brushed on oil well pipes within 30 microns of the rust layer, there is an excessive amount of volatile organic solvents. The problem of polluting the environment
Epoxy resins, phenolic resins, alkyd resins, acrylic resins, polyurethane resins, and styrene-acrylic emulsions are often used as film-forming resins for water-based rusty coatings, but a single resin has some properties such as adhesion, we...

Method used

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  • Waterborne rust conversion varnish and preparation method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0019] Prepare 50 parts of water-based composite resin emulsion in the material preparation bucket. The method is: add 35 parts of soap-free styrene-acrylic emulsion and 10 parts of epoxy emulsion into the bucket and stir evenly, then slowly add 5 parts of pure acrylic emulsion and stir at 800rpm at a high speed After 20-25 minutes, stir at 300 rpm for 10 minutes to obtain a water-based composite resin emulsion, which is set aside.

[0020] Preparation of water-based anti-corrosion varnish with rust: add 25 parts of water to the batching bucket, start stirring at a low speed of 200rpm, slowly add 3 parts of film-forming aids, 2.5 parts of antifreeze, stir at 500~600rpm for 10 minutes, then slowly add 1.5 parts of dispersing agent agent and 0.1 part of antifoaming agent, after stirring evenly, add 6.2 parts of rust conversion agent, stir at 800~1000rpm for 30 minutes, then add 50 parts of water-based composite resin emulsion, stir and mix evenly, then add 0.1 part of antifoaming...

Embodiment 2

[0022] Prepare 58 parts of water-based composite resin in the material preparation bucket, the method is: add 40.6 parts of soap-free styrene-acrylic emulsion and 11.6 parts of epoxy emulsion into the bucket and stir evenly, then slowly add 5.8 parts of pure acrylic emulsion, 800rpm high-speed stirring for 20 After ~25min, stir at 300rpm for 10min to obtain a water-based composite resin emulsion for later use.

[0023] Preparation of water-based anti-corrosion varnish with rust: add 20 parts of water to the batching bucket, start stirring at a low speed of 200rpm, slowly add 3.5 parts of film-forming aids, 2.5 parts of antifreeze, stir at 500~600rpm for 10 minutes, then slowly add 1.5 parts of dispersing agent agent and 0.1 part of antifoaming agent, after stirring evenly, add 6.2 parts of rust converting agent, stir at 800~1000rpm for 30 minutes, then add 58 parts of water-based composite resin emulsion, stir and mix evenly, then add 0.1 part of antifoaming agent 1 part of th...

Embodiment 3

[0025] Prepare 65 parts of water-based composite resin in the material preparation bucket, the method is: add 45.5 parts of soap-free styrene-acrylic emulsion and 13 parts of epoxy emulsion into the bucket and stir evenly, then slowly add 6.5 parts of pure acrylic emulsion, 800rpm high-speed stirring for 20 After ~25min, stir at 300rpm for 10min to obtain a water-based composite resin emulsion for later use.

[0026] Preparation of water-based anti-corrosion varnish with rust: add 15 parts of water to the batching bucket, start stirring at a low speed of 200rpm, slowly add 4 parts of film-forming aids, 2.5 parts of antifreeze, stir at 500~600rpm for 10min, then slowly add 1.5 parts of dispersing agent agent and 0.1 part of antifoaming agent, after stirring evenly, add 6.2 parts of rust conversion agent, stir at 800~1000rpm for 30 minutes, then add 65 parts of water-based composite resin emulsion, stir and mix evenly, then add 0.1 part of antifoaming agent 1 part of thickener a...

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Abstract

The invention belongs to the technical field of anticorrosive paints, and provides a waterborne rust conversion varnish and a preparation method. A waterborne composite resin emulsion system is used as a film forming matter, the coating can wet and penetrate into a dust layer of the whole steel surface through the effect of a penetrating agent, and a dust converting agent reacts with rust iron oxide formed on the surface of steel to form a stable macromolecule organic resin-iron complex, so that a dust layer binds to form a continuous closed coating layer, and the shield anti-corrosion protection effect is achieved. The coating has the certain anti-corrosion performance, and has the good matching property with other anti-corrosion coatings; by the adoption of the dust conversion varnish, construction strength and difficulty can be lowered, the labor cost is reduced, environmental pollution is reduced, construction environment is kept clean, and long-acting anti-corrosion protection is achieved for steel base materials.

Description

technical field [0001] The invention belongs to the technical field of anticorrosion coatings, and provides a water-based rust conversion varnish and a preparation method thereof. In particular, it relates to a varnish which can be directly used for rust transformation of corroded steel materials, and the varnish has good rust transformation and antirust properties. Background technique [0002] Most traditional anti-corrosion coatings for steel structures use solvent-based coatings, which are commonly referred to as "paints". Solvent-based coatings will use a large amount of organic solvents in the process of production and use, which will cause huge pollution to the environment. Therefore, on February 1, 2015, the country officially proposed the concept of "paint consumption tax" to limit the use of solvents. The use of type coatings promotes the development of non-solvent types such as water-based coatings, UV coatings, powder coatings and high-solid coatings. [0003] ...

Claims

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Application Information

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IPC IPC(8): C09D125/14C09D163/00C09D133/08C09D7/12C09D5/08
CPCC08K2201/014C08L2205/035C09D5/08C09D7/62C09D7/63C09D125/14C08L63/00C08L33/08C08K13/06C08K5/13C08K5/134C08K2003/323C08K5/053C08K3/32C08K5/06
Inventor 刘立新张贤桂黄利勇
Owner HUNAN JINHAI SCI & TECH
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