Paste additive for lost foam casting coating and preparation method

A technology of lost foam and additives, applied in metal processing equipment, coatings, manufacturing tools, etc., can solve the problems of poor performance suspension stability, poor paint suspension stability, unstable quality, etc., and achieve good high temperature stability and solution Coating cracking, the effect of reducing production costs

Inactive Publication Date: 2016-08-24
HUBEI UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The quality of the lost foam coating produced in this way is not guaranteed, and problems such as poor suspension stability of the coating, easy precipitation, uneven coating, cracking of the coating, and poor air permeability often occur.
[0004] Most of the existing additives for commercial lost foam coatings are powders, which are mixed with a few powders such as a single powder suspending agent, powder binder, powder thickener, etc., and the performance is not

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0022] Embodiment 1, production method one of paste additive for lost foam coating

[0023] Step 1: Mix 11 parts by weight of CMC powder and 6 parts by weight of polyvinyl alcohol with 180 parts by weight of water and stir evenly, and heat to 80°C until the CMC powder and polyvinyl alcohol are fully dissolved into a transparent colloidal liquid. Then add 12 parts by weight of dextrin, and continue to stir for 20 minutes until it dissolves into a thick glue.

[0024] Step 2: put 9 parts by weight of waste newspapers into a pulverizer and pulverize them into fiber powders with a length of 2 to 3 mm, then add the fiber powders to the thick glue obtained in Step 1, stir evenly, and pour them into a colloid mill. Grind for 5 minutes to make a mixed fiber glue material.

[0025] Step 3: Add 16 parts by weight of sodium tripolyphosphate to 40 parts by weight of water, and heat to 100°C until it dissolves, then add 3 parts by weight of fatty alcohol ether sodium sulfate and 6 parts b...

Embodiment 2

[0028] Embodiment 2, the pasty additive for lost foam coating is made two

[0029] Step 1: Mix 15 parts by weight of CMC powder and 9 parts by weight of polyvinyl alcohol with 250 parts by weight of water and stir evenly, and heat to 90°C until the CMC powder and polyvinyl alcohol are fully dissolved into a transparent colloidal liquid. Then add 16 parts by weight of dextrin, and continue to stir for 30 minutes until it dissolves into a thick glue.

[0030] Step 2: Put 13 parts by weight of waste newspaper into a pulverizer and pulverize it into fiber powder with a length of 2-3 mm, then add the fiber powder into the thick glue obtained in Step 1, stir evenly, pour it into a colloid mill, Grind for 10 minutes to make a mixed fiber glue material.

[0031] Step 3: Add 20 parts by weight of sodium tripolyphosphate to 50 parts by weight of water, and heat to 100°C to boil until dissolved, then add 5 parts by weight of fatty alcohol ether sodium sulfate and 8 parts by weight of po...

Embodiment 3

[0034] Embodiment 3, the production of pasty additive for lost foam coating three

[0035]Step 1: Mix 13 parts by weight of CMC powder and 7 parts by weight of polyvinyl alcohol with 220 parts by weight of water and stir evenly, and heat to 85°C until the CMC powder and polyvinyl alcohol are fully dissolved into a transparent colloidal liquid. Then add 14 parts by weight of dextrin, and continue to stir for 25 until dissolving into thick glue.

[0036] Step 2: Put 11 parts by weight of waste newspapers into a pulverizer and pulverize them into fiber powders with a length of 2 to 3 mm, then add the fiber powders to the thick glue obtained in Step 1, stir evenly, and pour them into a colloid mill. Grind for 8 minutes to make a mixed fiber glue material.

[0037] Step 3: Add 18 parts by weight of sodium tripolyphosphate to 45 parts by weight of water, and heat to 100 ° C until it dissolves, then add 4 parts by weight of fatty alcohol ether sodium sulfate and 7 parts by weight of...

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Abstract

The invention discloses a paste additive for a lost foam casting coating and a preparation method. The paste additive comprises the following components in parts by weight: suspending agent, 16 to 20 parts of sodium tripolyphosphate, 12 to 16 parts of dextrin, 11 to 15 parts of CMC (carboxy methylated cellulose) powder, 9 to 13 parts of waste paper fiber, 6 to 9 parts of polyvinyl alcohol, 3 to 5 parts of fatty alcohol ether sodium sulfate, 6 to 8 parts of polyoxyethylene polyoxypropylene pentaerythritol ether, and 220 to 300 parts of water, wherein the suspending agent is prepared by compounding 55 to 60 parts of rectorite, 36 to 41 parts of sodium-based bentonite, and 27 to 32 parts of sepiolite. The paste additive has the advantages that the paste additive and fire-refractory aggregate can be mixed at one time, and be stirred, so as to prepare the lost foam casting coating for casting alloys, and the paste additive is suitable for manufacturing at various production sites of lost foam coatings for casting enterprises. The lost foam coating prepared by the additive has the characteristics of good suspending property and smearing property, high coating strength, and the like.

Description

technical field [0001] The invention relates to a paste additive for lost foam coating and a preparation method thereof, belonging to the field of molding materials for casting. Background technique [0002] The lost foam casting process is to make a casting model with polystyrene foam, and then paint a special lost foam paint on the model. After air drying, bury the model in dry sand, and then vacuumize to form the strength of the sand mold, and pour the metal liquid. , A method of obtaining castings after cooling. All kinds of steel castings, iron castings and non-ferrous alloy castings produced by the lost foam casting process have smooth surfaces, high dimensional accuracy, and more and more applications. One of the most critical technologies of lost foam casting is lost foam coating. Without good lost foam coating, castings will collapse and be scrapped during pouring, or castings will have defects of sticky sand and pores, which will lead to increased scrap rate and l...

Claims

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Application Information

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IPC IPC(8): B22C3/00
CPCB22C3/00
Inventor 黄晋张友寿夏露龙威
Owner HUBEI UNIV OF TECH
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