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Protective composite material molded by means of spraying and method for preparing protective composite material

A composite material and bonding material technology, which is applied in the field of spray-molded protective composite materials and their preparation, can solve the problems of poor heat resistance of composite materials, discounted puncture resistance, easy liquid flow, etc., and achieves low production cost, High-efficiency molding and the effect of reducing the degree of damage

Active Publication Date: 2016-12-07
上海固甲新材料科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

There is inevitably a stab-proof and bullet-proof weak part between the metal ring and the metal plate assembly of the protective material, and it may cause secondary damage due to the "bounce" of the projectile hitting the metal ring and the plate and causing instability
CN 200710122028.2 discloses a soft bulletproof and stab-proof sheet made by impregnating a high-strength fiber fabric with a shear thickening liquid and superimposing a single layer or multiple layers. Although the shear thickening liquid is light and soft, it has excellent performance. But the cost is high, and the liquid is easy to flow during storage, and the anti-stab performance is greatly reduced
In addition, the patent CN 103358659 A discloses a preparation method of a shear thickening liquid / aramid fiber composite material, which "makes the shear thickening liquid and the aramid fiber fully compound through the extrusion of multiple sets of rollers, and then in the composite material The surface is sprayed with dimethyl silicone oil, and the intelligent impact-resistant material prepared has the characteristics of normal softness, impact hardening, excellent moisture resistance, and strong impact resistance. However, the composite material has poor heat resistance and is left standing for a long time. The shear thickening fluid will be delaminated, and the simethicone acts as a lubricant, making it easier for the bullet to penetrate the composite material, etc.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Protective composite material molded by means of spraying and method for preparing protective composite material
  • Protective composite material molded by means of spraying and method for preparing protective composite material

Examples

Experimental program
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Effect test

Embodiment 1

[0035] Aramid 1414 woven fabric with a surface density of 200g / m 2 , the thickness is 0.34mm, the warp and weft density is 110*110 / (root / 10cm), and the yarn linear density is 930D. The hot-melt adhesive film used is PES film with a thickness of 0.25mm; silicon carbide is used as the rigid particle material with a particle size of 80μm; the moving speed of the nozzle of the sandblasting machine is 18mm / s, and the nozzle sprays out rigid particles evenly. The spraying range is a circular area with a diameter of 50mm, and the spraying thickness is 0.4mm. The hot-pressing temperature of the continuous plate hot-pressing machine is 150° C., and the hot-pressing time is 15 s.

[0036] The preparation process of the rigid particle coating composite protective material of the present embodiment is as follows:

[0037] (1) Surface treatment of aramid 1414 woven fabric with organic solvents to remove slurry, wax and impurities on the surface of the fabric, and dry the fabric for later...

Embodiment 2

[0043] Made of glass fiber woven fabric with a surface density of 240g / m 2 , the thickness is 0.4mm, the warp and weft density is 85*85 / (root / 10cm), and the yarn linear density is 1600D. The hot-melt adhesive film used is PA film with a thickness of 0.3mm; zirconium corundum is used as the rigid particle material with a particle size of 100μm; the moving speed of the nozzle of the sandblasting machine is 16mm / s, and the nozzle ejects rigid particles evenly. The spraying range is a circular area with a diameter of 50mm, and the spraying thickness is 0.5mm. The hot-pressing temperature of the continuous plate hot-pressing machine is 165°C, and the hot-pressing time is 20s.

[0044] The preparation process of the rigid particle coating composite protective material of the present embodiment is as follows:

[0045] (1) Surface treatment of glass fiber woven fabrics with organic solvents to remove slurry, wax and impurities on the surface of the fabrics, and dry the fabrics for l...

Embodiment 3

[0051] Using basalt fiber woven fabric, surface density is 180g / m 2 , the thickness is 0.28mm, the warp and weft density is 130*130 / (root / 10cm) unknown, and the yarn linear density is 600D. The hot-melt adhesive film used is PUR film with a thickness of 0.3mm; alumina is selected as the rigid particle material with a particle size of 60μm; the moving speed of the nozzle of the sandblasting machine is 16mm / s, and the nozzle ejects rigid particles evenly. The spraying range is a circular area with a diameter of 50mm, and the spraying thickness is 0.2mm. The hot-pressing temperature of the continuous plate hot-pressing machine is 150° C., and the hot-pressing time is 25 s.

[0052] The preparation process of the rigid particle coating composite protective material of the present embodiment is as follows:

[0053] (1) Use an organic solvent to treat the surface of the basalt fiber woven fabric to remove the slurry, wax and impurities on the surface of the fabric, and dry the fab...

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Abstract

The invention discloses a method for preparing a protective composite material molded by means of spraying. The method includes steps of (1), treating the surfaces of high-performance fiber fabrics by the aid of organic solvents and drying the high-performance fiber fabrics; (2), covering the dried high-performance fiber fabrics with a layer of adhesive materials and positioning and fixing the adhesive materials; (3), spraying rigid particles on the surfaces of the fixed adhesive materials by the aid of a sand blasting machine to obtain composite fabric grey cloth; (4), carrying out hot-press treatment on the composite fabric grey cloth by the aid of continuous panel hot-press processes to obtain a protective composite material finished product. The method has the advantages that the protective composite material prepared by the aid of integral uniform spraying technologies has an excellent bulletproof function and is excellent in anti-prick performance; the thicknesses and the cost can be reduced on the premise that the protective ability is effectively improved and equipment is lightened as compared with existing materials.

Description

technical field [0001] The invention relates to the field of bulletproof and stab-proof materials, in particular to a spray-molded protective composite material and a preparation method thereof. Background technique [0002] With the development of social economy, social security issues have become more and more prominent, and the country and individuals are increasingly aware of the importance of security protection. In terms of police use, the police and other security groups will not only be hurt by bullets, but also threatened by the increasing number of sharp weapons such as knives and daggers. At present, ordinary bulletproof vests cannot fully meet the needs of the majority of public security officers for ultimate security, nor can they achieve beneficial anti-stab effects. In terms of civilian use, people's living standards continue to improve, and there are more and more types of personal protective equipment. Bullet-proof and stab-resistant clothing can play a rol...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D06N3/00D06M11/77D06M11/46D06M11/45D06M101/34
CPCD06M11/45D06M11/46D06M11/77D06M2101/34D06N3/0006D06N3/0015D06N3/0022D06N3/0034D06N3/0063D06N2201/0272D06N2201/08D06N2201/082D06N2205/10D06N2209/103D06N2211/10D06N2211/103
Inventor 马飞飞贾文品徐永红
Owner 上海固甲新材料科技有限公司
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