High-strength and high-toughness ceramic composite material and application thereof to manufacturing of cutter

A ceramic composite material, high-strength and high-toughness technology, applied in the field of composite materials, can solve the problems of high brittleness, poor self-lubrication, insufficient toughness, etc., achieve high hardness and wear resistance, simple and feasible preparation process, and not easy to break due to aging Effect

Active Publication Date: 2017-01-04
东莞市琦康电子有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the current ceramic cutting materials still have problems such as high cost, insufficient toughness,

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0020] Embodiment 1: the preparation of ceramic composite material

[0021] Raw material weight ratio:

[0022] Zirconia, 60 parts; Aluminum oxide, 25 parts; Cerium oxide, 7 parts; Lanthanum oxide, 5 parts; Borax, 4 parts; Boron nitride, 2 parts; Zinc dialkyldithiophosphate, 3 parts; Alginic acid Sodium, 0.7 parts; Sodium lignosulfonate, 0.5 parts; Sodium hexametaphosphate, 1 part; Polyethylene glycol, 2 parts; Deionized water, 8 parts.

[0023] Preparation:

[0024] Step S1, mixing zirconia, aluminum oxide, cerium oxide, lanthanum oxide, borax and boron nitride, ball milling, and passing through a 200-mesh sieve;

[0025] Step S2, adding zinc dialkyldithiophosphate, sodium alginate, sodium lignosulfonate, sodium hexametaphosphate, polyethylene glycol and deionized water to the powder obtained in step S1, mixing into a mud, and ball milling 2 hour, sent to the calciner for calcination at 900°C for 1 hour;

[0026] Step S3, ball-milling the mixture calcined in step S2 again...

Embodiment 2

[0028] Embodiment 2: the preparation of ceramic composite material

[0029] Raw material weight ratio:

[0030] Zirconia, 55 parts; Aluminum oxide, 20 parts; Cerium oxide, 6 parts; Lanthanum oxide, 4 parts; Borax, 3 parts; Boron nitride, 1 part; Zinc dialkyldithiophosphate, 2 parts; Alginic acid Sodium, 0.6 parts; Sodium lignosulfonate, 0.4 parts; Sodium hexametaphosphate, 0.8 parts; Polyethylene glycol, 1 part; Deionized water, 7 parts.

[0031] Preparation:

[0032] Step S1, mixing zirconia, aluminum oxide, cerium oxide, lanthanum oxide, borax and boron nitride, ball milling, and passing through a 200-mesh sieve;

[0033] Step S2, adding zinc dialkyldithiophosphate, sodium alginate, sodium lignosulfonate, sodium hexametaphosphate, polyethylene glycol and deionized water to the powder obtained in step S1, mixing into a mud, and ball milling 2 hour, sent to the calciner for calcination at 900°C for 1 hour;

[0034] Step S3, ball-milling the mixture calcined in step S2 agai...

Embodiment 3

[0036] Embodiment 3: the preparation of ceramic composite material

[0037] Raw material weight ratio:

[0038] Zirconia, 65 parts; Aluminum oxide, 30 parts; Cerium oxide, 8 parts; Lanthanum oxide, 6 parts; Borax, 5 parts; Boron nitride, 3 parts; Zinc dialkyldithiophosphate, 4 parts; Alginic acid Sodium, 0.8 parts; Sodium lignosulfonate, 0.6 parts; Sodium hexametaphosphate, 1.2 parts; Polyethylene glycol, 3 parts; Deionized water, 9 parts.

[0039] Preparation:

[0040] Step S1, mixing zirconia, aluminum oxide, cerium oxide, lanthanum oxide, borax and boron nitride, ball milling, and passing through a 200-mesh sieve;

[0041] Step S2, adding zinc dialkyldithiophosphate, sodium alginate, sodium lignosulfonate, sodium hexametaphosphate, polyethylene glycol and deionized water to the powder obtained in step S1, mixing into a mud, and ball milling 2 hour, sent to the calciner for calcination at 900°C for 1 hour;

[0042] Step S3, ball-milling the mixture calcined in step S2 ag...

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PUM

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Abstract

The invention discloses a high-strength and high-toughness ceramic composite material and an application thereof to manufacturing of a cutter. The ceramic composite material is prepared from the following raw materials in parts by weight: 55 to 65 parts of zirconia, 20 to 30 parts of alumina, 6 to 8 parts of ceria, 4 to 6 parts of lanthana, 3 to 5 parts of borax, 1 to 3 parts of borazon, 2 to 4 parts of zinc dialkyl dithiophosphate, 0.6 to 0.8 part of sodium alginate, 0.4 to 0.6 part of sodium lignin sulfonate, 0.8 to 1.2 parts of sodium hexametaphosphate, 1 to 3 parts of polyethylene glycol and 7 to 9 parts of deionized water. The ceramic composite material provided by the invention has high hardness and wear resistance, is suitable for preparing the ceramic cutter and is difficult to age and break when being used for cutting high-hardness materials; the preparation process of the ceramic composite material is simple and feasible.

Description

technical field [0001] The invention belongs to the field of composite materials, and relates to a high-strength and high-toughness ceramic composite material and its application in manufacturing cutting tools. Background technique [0002] Ceramic cutting tools have the characteristics of high hardness, high density, high temperature resistance, anti-magnetization, anti-oxidation, strong corrosion resistance, good chemical stability, and high wear resistance. They are good substitutes for traditional cutting tools such as high-speed steel. The problem of scarcity of resources such as molybdenum and nickel has been solved. However, the current ceramic cutting materials still have problems such as high cost, insufficient toughness, high brittleness, uneven hardness, poor heat dissipation, and poor self-lubrication, which need to be solved. Contents of the invention [0003] The first object of the present invention is to provide a high-strength and high-toughness ceramic c...

Claims

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Application Information

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IPC IPC(8): C04B35/48C04B35/622
CPCC04B35/48C04B35/622C04B2235/3217C04B2235/3227C04B2235/3229C04B2235/3409C04B2235/386C04B2235/447C04B2235/48C04B2235/96
Inventor 胡智华殷冬枚
Owner 东莞市琦康电子有限公司
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