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A kind of preparation method of semi-metal base brake pad

A technology based on brake pads and semi-metals, applied in the field of brake pad preparation, can solve the problems of increased specific gravity and thermal conductivity, easy rust, low-frequency noise, etc., and achieve stable friction coefficient, not easy to rust, and reduce brake noise Effect

Active Publication Date: 2018-07-24
枣阳神虎摩擦材料有限责任公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The technical problem to be solved by the present invention: iron powder is mostly used as the anti-wear agent in the common semi-metallic friction materials at present, and a large amount of metal materials need to be added, resulting in a significant increase in its specific gravity and thermal conductivity, and the problems of rust and low-frequency noise are prone to occur , the present invention uses natural zeolite as raw material, after soaking and freezing in quaternary ammonium salt solution, grinding, pulverizing and calcining, then immediately immersing in calcium bicarbonate solution to deposit a layer of calcium carbonate to obtain self-made wear-resistant agent, and then using castor oil to treat phenolic resin Cross-linking modification is used as an adhesive, and after compounding with other materials, the brake pads are obtained by hot pressing, grinding and spraying

Method used

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Examples

Experimental program
Comparison scheme
Effect test

example 1

[0018] First, take 900g of natural zeolite and immerse it into a solution of 10% dodecyltrimethylammonium chloride with a mass concentration 10 times its volume, put it into an ultrasonic oscillator and oscillate with a power of 300W to immerse overnight and then filter to obtain the filter residue. Put it into a beaker and put it in the refrigerator, and freeze it at -15°C for 12 hours; take out the frozen filter residue and put it in a mortar for grinding for 30 minutes, then pass through a 200-mesh sieve, put the filtered filter residue powder into a muffle furnace, and heat Heat up to 300°C and heat-preserve for calcination for 60 minutes. Take it out immediately after the calcination to obtain high-temperature filter residue, and immediately pour it into a solution of 7 times its volume and mass concentration of 15% calcium bicarbonate solution, stir and react for 20 minutes, then transfer it to a Buchner funnel, and successively use Water, ethanol and deionized water were...

example 2

[0020] First, take 800g of natural zeolite and immerse it into a 10% dodecyltrimethylammonium chloride solution with a mass concentration 8 times its volume, put it into an ultrasonic oscillator and oscillate with a power of 200W to impregnate overnight, then filter to obtain the filter residue, and immediately remove the filter residue Put it into a beaker and put it in the refrigerator, and freeze it at -20°C for 10 hours; take out the frozen filter residue, put it in a mortar, grind it for 20 minutes, pass it through a 200-mesh sieve, put the filtered filter residue powder into a muffle furnace, and heat Heat up to 200°C and heat-preserve for calcination for 40 minutes. After the calcination, take it out immediately to obtain a high-temperature filter residue, and immediately pour it into a 15% calcium bicarbonate solution with a mass concentration 5 times its volume. After stirring and reacting for 15 minutes, transfer it to a Buchner funnel, and successively use Water, eth...

example 3

[0022]First take 850g of natural zeolite by weighing and immerse it in a mass concentration of 9 times its volume and be 10% dodecyltrimethylammonium chloride solution, put it into an ultrasonic oscillator and oscillate with a power of 250W and impregnate overnight to obtain a filter residue, and immediately remove the filter residue Put it into a beaker and put it in the refrigerator, and freeze it at -17°C for 11 hours; take out the frozen filter residue, put it in a mortar, grind it for 25 minutes, pass it through a 200-mesh sieve, put the filtered filter residue powder into a muffle furnace, and heat Heat up to 250°C and heat-preserve for 50 minutes. After the calcination, take it out immediately to obtain a high-temperature filter residue, and immediately pour it into a 15% calcium bicarbonate solution with a mass concentration 6 times its volume. After stirring and reacting for 17 minutes, transfer it to a Buchner funnel. Water, ethanol and deionized water were filtered a...

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Abstract

The invention relates to a preparation method of a semimetal based brake pad and belongs to the technical field of brake pad preparation. Natural zeolite is taken as a raw material, is soaked with a quaternary ammonium salt solution, freezing, grinding, smashing, calcination and re-calcination are performed, a product is soaked in a calcium bicarbonate solution to be deposited with a calcium carbonate layer, a self-made wear-resisting agent is obtained, phenol-formaldehyde resin subjected to crosslinking modification with castor oil is taken as a binder and compounded with other materials, a product is subjected to hot pressing, grinding and spraying, and the semimetallic brake pad is obtained. The prepared semimetal based brake is not prone to rusting, brake noise is reduced to 27-32 dB, and the friction coefficient is stable and is 0.31-0.33.

Description

technical field [0001] The invention relates to a method for preparing a semi-metallic brake pad, and belongs to the technical field of brake pad preparation. Background technique [0002] The braking system of a car is composed of four major parts: brake oil pump, brake calipers, brake pads, and brake discs. The performance of the brake pads is directly related to the reliability, stability and safety of the car's operation. The car brake pad is composed of a steel back, friction material and accessories, the friction material is bonded on the steel back, and the car brake pad is installed on the car through a brake caliper. [0003] The formula of the semi-metallic brake pad friction material is mainly composed of steel fiber as the skeleton material, phenolic resin as the adhesive, iron powder as the anti-wear agent, and then adding various functional fillers. Since a large amount of metal materials are added to the semi-metallic friction material, its specific gravity a...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): F16D69/02C09K3/14
CPCC09K3/149F16D69/02F16D69/028F16D2200/0065F16D2200/0086F16D2250/0023F16D2250/0046
Inventor 仇颖莹薛培龙林茂平
Owner 枣阳神虎摩擦材料有限责任公司