Medium carbon-rare earth alloy strengthening cast steel shot/grit and preparation technology thereof

A technology of alloy strengthening and medium-carbon rare earth, which is applied in the direction of manufacturing tools, heat treatment equipment, furnace types, etc., can solve the problem of steel shot strength, toughness and wear resistance not meeting the requirements, steel shot/sand surface microcracks, metallographic Segregation of structural components and other problems, to achieve the effect of grain refinement, improve hardenability, and eliminate columnar structure

Active Publication Date: 2017-01-18
SHANDONG UNIV OF TECH +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

There are two defects in the forming and post-processing of the steel shot of this composition: one is that during the rapid polymerization and cooling forming, due to the high carbon content, there is serious composition segregation in the metallographic structure, and there are a large amount of secondary cementite. Distributed at the grain boundaries, the supersaturated martensite with carbon atoms presents an irregular sheet structure, resulting in a large number of microcracks on the surface of the steel shot / sand
The second is that after the quenching and tempering treatment of the steel shot, although the metallographic structure has been improved to a certain extent, the micro-cracks in the performance are further expanded, resulting in the strength, toughness and wear resistance of the steel shot and sand not meeting the requirements, and the service life is generally in the 1200~1400 cycles
However, low-carbon steel shot is soft, the initial cleaning effect is poor, and it cannot be made into water chestnut sand, which limits the scope of use
The above problems have brought great inconvenience to the use of the current steel shot / sand, and a new type of steel shot / sand and its preparation process are urgently needed to solve the above problems

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0017] 1. According to the mass fraction (%): C is 0.60, Si is 0.90, Mn is 0.95, Re0.10, Cr is 0.45, Nb is 0.032, P is 0.03, S is 0.02, and the rest is iron Fe. The manufacturing process of the KH12 medium-carbon rare earth alloy reinforced cast steel shot / sand is the same as the national standard GB6484 / 6485-86, molten steel smelting-selection molding-drying-classification-blowing hollow and round selection-quenching-tempering-finishing and grading -Package;

[0018] The manufacturing process of steel grit, quenching - crushing - grading - tempering - fine sieving and grading - packaging;

[0019] The above-mentioned alloying elements are added in the form of iron alloys of the elements. Therefore, the content of this element in the ferroalloy and the recovery rate after adding to molten steel should be considered. Calculation formula: Amount of molten steel added per ton (kg) = content of the element in steel % × 1000 / content of the element in ferroalloy % × recovery rat...

Embodiment 2

[0034] 1. According to the mass fraction (%): C is 0.50, Si is 1.20, Mn is 0.50, Re is 0.12, Cr is 0.3, Nb is 0.04, P is 0.05, S is 0.02, and the balance is Fe;

[0035] The quenching residual furnace temperature is 630°C, the heating rate is 4.7°C / min, the holding time is 21min, and the quenching temperature is 819°C;

[0036] Other steps are identical with embodiment 1;

[0037]The steel shot produced is tested on the Owen life testing machine, and the optimal service life is 3750 times. When the fatigue limit is reached, the steel shot does not break suddenly, but is in a uniform wear state, and the particle size combination is uniform;

[0038] Use effect: Test workpiece: 16Mn steel plate, surface hardness 200 HB ~ 215HB;

[0039] Steel shot model: S330-S780 42-55HRC;

[0040] Shot peening parameters: compressed air pressure 7 kg / cm 2 ~8kg / cm 2 , spray speed 50 m / s ~80m / s;

[0041] The metallographic structure of cast steel shot / sand has tempered martensitic network c...

Embodiment 3

[0045] 1. According to the mass fraction (%): C is 0.65, Si is 0.8, Mn is 1.20, Re is 0.1, Cr is 0.50, Nb is 0.035, P is 0.02, S is 0.03, and the balance is Fe;

[0046] The quenching residual furnace temperature is 627°C, the heating rate is 4.7°C / min, the holding time is 21min, and the quenching temperature is 819°C;

[0047] Other steps are identical with embodiment 1;

[0048] The steel shot produced is tested on the Owen life testing machine, and the optimal service life is 3780 times. When the fatigue limit is reached, the steel shot does not break suddenly, but is in a uniform wear state, and the particle size combination is uniform;

[0049] Use effect: Test workpiece: 16Mn steel plate, surface hardness 200 HB ~ 215HB;

[0050] Steel shot model: S330-S780 42-55HRC;

[0051] Shot peening parameters: compressed air pressure 7 kg / cm 2 ~8kg / cm 2 , spray speed 50 m / s ~80m / s;

[0052] The metallographic structure of cast steel shot / sand has tempered martensitic network ...

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Abstract

The invention provides medium carbon-rare earth alloy strengthening cast steel shot / grit and a preparation technology thereof, and belongs to the technical field of metal abrasives. The medium carbon-rare earth alloy strengthening cast steel shot / grit is characterized by being prepared from, by mass, 0.30%-0.85% of C, 0.30%-1.50% of Si, 0.30%-1.50% of Mn, 0.10%-0.15% of Re, 0.10%-0.90% of Cr, 0.01%-0.04% of Nb, smaller than or equal to 0.05% of P, smaller than or equal to 0.05% of S and the balance Fe. According to the medium carbon-rare earth alloy steel, by adding rare earth, molten steel is purified, and a grain structure of steel is refined; the strength, the hardness and the wear resistance are improved through chromium; niobium forms a carbide, and therefore the hardness and the wear resistance are improved; by means of alloy elements, the eutectoid temperature of the steel is increased, and diffusion of carbon is prevented. Accordingly, increase of the quenching temperature is beneficial for conversion from pearlite to austenite and diffusion of carbon. A metallographic structure is converted into tempered martensite and tempered troostite.

Description

technical field [0001] The medium-carbon rare earth alloy strengthened cast steel shot / sand and its preparation process belong to the technical field of metal abrasives. Background technique [0002] my country's current steel shot / sand material has been using the national standard GB6484 / 6485-86. Chemical composition (%) of high carbon cast steel shot / sand: C0.85~1.20, Si 0.40~1.50, Mn0.60~1.20, P≤0.05, S≤0.05. There are two defects in the forming and post-processing of the steel shot of this composition: one is that during the rapid polymerization and cooling forming, due to the high carbon content, there is serious composition segregation in the metallographic structure, and there are a large amount of secondary cementite. Distributed at the grain boundaries, the carbon atom-supersaturated martensite presents an irregular sheet structure, resulting in a large number of microcracks on the surface of the steel shot / sand. The second is that after the quenching and temperin...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C38/02C22C38/04C22C38/12C22C38/18C22C38/60C21D1/18C21D9/36
CPCC21D1/18C21D9/36C21D2211/008C22C38/005C22C38/02C22C38/04C22C38/12C22C38/18C22C38/60
Inventor 杨思一杨继会
Owner SHANDONG UNIV OF TECH
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