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Method for preparing acetylene by cracking coke oven gas with plasma

A technology of plasma and coke oven gas, which is applied in the fields of hydrocarbon cracking to hydrocarbon production, chemical instruments and methods, climate sustainability, etc., to achieve obvious effects of environmental protection and emission reduction, significant economic benefits, and increased production

Active Publication Date: 2017-03-08
SOUTHWEST RES & DESIGN INST OF CHEM IND
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0006] The purpose of the present invention is: to propose a new method for producing acetylene by using coke oven gas, which can solve the problem of fully utilizing coke oven gas, and at the same time increase the output of acetylene by reusing methane-rich tail gas from hydrogen extraction by pressure swing adsorption. Compared with the existing calcium carbide acetylene method and partial oxidation method in my country, the invented process has obvious energy saving and emission reduction effects

Method used

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  • Method for preparing acetylene by cracking coke oven gas with plasma
  • Method for preparing acetylene by cracking coke oven gas with plasma
  • Method for preparing acetylene by cracking coke oven gas with plasma

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Embodiment 1

[0032] Table 1 Coke oven gas components

[0033] Component H 2

CH 4

CO CO 2

N 2

O 2

cH Flow (Nm 3 / h)

V% 58.6 25.8 7.0 2.0 4.0 0.4 2.2 50000

[0034] The technical process of this embodiment is attached figure 1 : Raw coke oven gas (see Table 1 for composition) 50000Nm 3 / h After purification, enter the pressure swing adsorption device, and separate the hydrogen product 24910Nm 3 / h, PSA tail gas mixed with higher alkynes from the acetylene enrichment unit enters the plasma reactor, and is cracked at 10000V high pressure to generate acetylene and hydrogen, and the acetylene content (vol%) in the cracked gas is 8.8. The cracked gas enters the dilute acetylene enrichment device after extraction cooling and decarbon black purification, and the product acetylene (>99.5%) and higher alkynes are separated through selective absorption to obtain 4.2t / h of acetylene product. Higher alkynes (619Nm 3 / h) return to the plasma...

Embodiment 2

[0038] Table 2 coke oven gas components

[0039] Component H 2

CH 4

CO CO 2

N 2

O 2

cH Flow Nm 3 / h

V% 58.6 25.8 9.0 2.0 2.0 0.4 2.2 2000

[0040] The technical process of this embodiment is attached figure 2 : Raw coke oven gas (composition see Table 2) 2000Nm 3 / h is mixed with higher alkynes from acetylene concentration and hydrocarbon-rich gas after pressure swing adsorption hydrogen extraction, and then enters the plasma reactor, and is cracked at 10,000V high pressure to generate acetylene, hydrogen and some higher alkynes, and the acetylene in the cracked gas The content (vol%) was 9.6. The pyrolysis gas enters the dilute acetylene enrichment device after being purified by extraction cooling and carbon black removal, and the product acetylene (>99.5%) 0.35t / h and higher alkynes 24.8Nm are separated by selective absorption 3 / h, the higher alkynes return to the plasma reactor to continue cracking; the tail g...

Embodiment 3

[0044] The technical process of this embodiment is attached image 3 : Raw coke oven gas (composition see Table 2) 2000Nm 3 / h is the same as part of the product hydrogen from pressure swing adsorption (100Nm 3 / h) and the PSA hydrocarbon-rich tail gas are mixed together and enter the plasma reactor, where they are cracked at a high pressure of 10000V to generate acetylene, hydrogen and some higher alkynes, and the acetylene content (vol%) in the cracked gas is 8.2. The cracked gas enters the dilute acetylene enrichment device after being purified by extraction and cooling, and carbon black removal, and the product acetylene (>99.5%) 0.37t / h and higher alkyne 20.8Nm are separated by selective absorption 3 / h, the higher alkynes return to the plasma reactor to continue cracking; the tail gas after acetylene enrichment is pressurized by a compressor to 1.5MPa and then directly enters the methanation unit, where CO and CmHn react with hydrogen in the presence of a catalyst to gen...

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Abstract

The invention relates to a method for preparing acetylene by cracking coke oven gas with plasma, belonging to the technical field of acetylene preparation. The method comprises the steps: purified coke oven gas enters a pressure swing adsorption device, hydrogen gas is extracted, and tail gas enters a plasma reactor and cracks to obtain thin acetylene gas; the thin acetylene gas is purified by condensing and concentrated to obtain an acetylene product and high-grade alkynes, and the high-grade alkynes return to the plasma reactor and repeat cracking to prepare acetylene; the tail gas after acetylene concentration is prepared into methanol, or subjected to methanation to obtain a hydrogen gas product through pressure swing adsorption, and a part of hydrogen gas and pressure swing adsorption high methane tail gas return to the plasma reactor and crack to prepare acetylene. According to the method for preparing acetylene by cracking coke oven gas with plasma, the high-grade alkynes, high methane gas and hydrogen gas in the preparation process are returned to the plasma reactor and repeat cracking, so that the carbon sources in the coke oven gas are sufficiently and reasonably utilized and the yield of acetylene is increased. The method for preparing acetylene by cracking coke oven gas with plasma has the advantages of high efficiency, low cost, high yield of acetylene, environmental friendliness, energy conservation and emission reduction.

Description

technical field [0001] The invention belongs to the technical field of acetylene preparation, in particular to a method for producing acetylene by plasma cracking coke oven gas. Background technique [0002] Acetylene is an important organic chemical raw material and a high calorific value fuel for special purposes. Domestic acetylene production methods mainly include calcium carbide acetylene method and natural gas partial oxidation method, while foreign countries mainly use hydrocarbon cracking method. [0003] The calcium carbide acetylene method has disadvantages such as high energy consumption, large pollution, and long process flow; the natural gas partial oxidation method consumes more natural gas per unit product, and each ton of acetylene needs to consume 6000Nm of natural gas 3 , the yield is low. [0004] my country is a large country of coke production, with an annual production capacity of more than 300 million tons, and coke oven gas produced by each ton of c...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C07C4/02C07C11/24C07C29/151C07C31/04
CPCC07C4/02C07C29/1518C07C11/24C07C31/04Y02P20/10
Inventor 熊国焱毛震波温少桦张华西贾绘如陈晓华李荣谌晓玲
Owner SOUTHWEST RES & DESIGN INST OF CHEM IND