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A kind of additive for zinc-copper composite mechanical plating

An additive and mechanical technology, applied in the field of additives for zinc-copper composite mechanical plating, can solve the problems of not being environmentally friendly, difficult to form copper layers, toxicity, etc., to achieve dual effects of corrosion resistance and decoration, and excellent sacrificial anode protection Function, the effect of preventing surface oxidation

Active Publication Date: 2018-05-25
KUNMING UNIV OF SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0004] Invention patent (application number 2015105706970) proposes a deposition accelerator for mechanical copper plating and copper alloy coating and its application, invention patent (application number 2015105710181) proposes a mechanical copper plating and copper alloy process, invention patent (application number 2015105710410 ) proposed a mechanical copper plating and copper alloy accelerator and its application method. They are directly copper-plated on the surface of the steel substrate, or on the surface of the substrate zinc-tin transition layer (or called the bottom layer, the thickness is relatively thin, about 1 ~3 microns) copper plating, but not on a mechanically galvanized surface of a certain thickness
Their common feature is that the accelerator contains triethanolamine and ammonium salt. There is no reaction between triethanolamine and the substrate steel, and it has a corrosive effect on the surface of copper, aluminum, zinc and their alloys, which can ensure the copper plating layer on the surface of the steel substrate. The bonding strength can also ensure the bonding strength between the copper powder particles in the coating; but when copper is plated on the surface of the zinc layer with a certain thickness, because triethanolamine acts on the zinc and copper surfaces at the same time, it is difficult to form a firm bond on the surface of the zinc layer. The copper layer, in addition, triethanolamine has certain toxicity and is not environmentally friendly
[0005] Engineers in the field of mechanical galvanizing technology adopt the conventional mechanical galvanizing process. Firstly, a zinc layer of the required thickness is prepared on the surface of the substrate, and then the zinc powder is replaced with copper powder or copper alloy powder. The method of adding copper sulfate or other copper salts in the middle is used to plate copper on the surface of the zinc layer, but a large number of attempts have ended in failure.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0020] The zinc-copper composite mechanical plating additive described in this embodiment contains the following components in mass percent:

[0021] Copper Sulfate 3%

[0022] Sodium Citrate 2%

[0023] Sodium bentonite 1%

[0024] Salicylic Acid 0.5%

[0025] Stannous chloride 6%

[0026] Citric acid 10%

[0027] Polyethylene glycol 1000 10%

[0028] water balance

[0029] The above raw materials are all industrial grade chemical raw materials, and the water is clean tap water.

[0030] The additive described in this embodiment is used for zinc-copper composite mechanical plating on the surface of iron and steel parts, including the following steps: the iron and steel parts to be plated are 100 kg of iron nails with a diameter of Ф2.5 × 40, and the surface area to be plated is 20 square meters. After carrying out routine degreasing and derusting on the surface of the piece, adopt the traditional mechanical galvanizing process to first galvanize the surface of the iron...

Embodiment 2

[0032] The zinc-copper composite mechanical plating additive described in this embodiment contains the following components in mass percent:

[0033] Copper Sulfate 6%

[0034] Sodium Citrate 1%

[0035] Sodium bentonite 2%

[0036] Salicylic Acid 0.3%

[0037] Stannous Chloride 10%

[0038] Citric acid 15%

[0039] Polyethylene glycol 1000 13%

[0040] water balance

[0041] The above raw materials are all industrial grade chemical raw materials, and the water is clean tap water.

[0042] The additive described in this embodiment is used for zinc-copper composite mechanical plating on the surface of iron and steel parts, including the following steps: the iron and steel parts to be plated are 100 kg of iron nails with a diameter of Ф3.1 × 50, and the surface area to be plated is 17 square meters. After carrying out conventional degreasing and derusting on the surface of the piece, adopt the traditional mechanical galvanizing process to first galvanize the surface of th...

Embodiment 3

[0044] The zinc-copper composite mechanical plating additive described in this embodiment contains the following components in mass percent:

[0045] Copper Sulfate 5%

[0046] Sodium Citrate 1.5%

[0047] Sodium bentonite 1.2%

[0048] Salicylic Acid 0.4%

[0049] Stannous chloride 8%

[0050] Citric Acid 12%

[0051] Polyethylene glycol 1000 12%

[0052] water balance

[0053] The above raw materials are all industrial grade chemical raw materials, and the water is clean tap water.

[0054] The additive described in this embodiment is used for zinc-copper composite mechanical plating on the surface of iron and steel parts, including the following steps: the steel part to be plated is 200 kg of Ф3.1 × 60 drill tail screws, the surface area to be plated is 35 square meters, and the steel After conventional degreasing and rust removal on the surface of the workpiece, the traditional mechanical galvanizing process is first used to galvanize the surface of the screw for 15 m...

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Abstract

The invention discloses an addition agent for zinc-copper composite mechanical plating, and belongs to the technical field of hardware surface treatment. The addition agent comprises, by mass percent, 3% to 6% of copper sulfate, 1% to 2% of sodium citrate, 1% to 2% of sodium bentonite, 0.3% to 0.5% of salicylic acid, 6% to 10% of stannous chloride, 10% to 15% of citric acid, 10% to 13% of polyethylene glycol 1000 and the balance water. The addition agent is in a water solution state, and is convenient to use, during adding use, the agent can be directly weighed and used, further expansion is not needed, during use, the adding amount is related with the surface area of a product to be subject to steel plating, components of the addition agent are common raw materials, the raw material source and purchasing are convenient, by the adoption of the addition agent, a zinc-copper composite mechanical coating can be prepared on the surface of the steel product, and dual effects of surface protection and decoration can be obtained.

Description

technical field [0001] The invention relates to an additive for zinc-copper composite mechanical plating, which belongs to the technical field of hardware surface plating and is used for zinc-copper composite plating treatment on the surface of iron and steel parts. Background technique [0002] Mechanical plating technology has many advantages such as high efficiency, low cost, low energy consumption, simple process, and low environmental pollution. With the continuous improvement of consumers' requirements for the quality of surface plating layer, traditional mechanical galvanizing layer is difficult to meet the requirements of the hardware industry. Demand, which provides a good opportunity for the development of mechanical plating composite coating process. The metal zinc coating on the steel substrate can provide excellent corrosion resistance, and the copper and copper alloy coating can provide a beautiful decorative effect. The surface of the hardware substrate is pl...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C25D3/38C25D5/10
CPCC25D3/38C25D5/10
Inventor 王胜民赵晓军王建强李自飞何明奕谭蓉黄国雄张国亮
Owner KUNMING UNIV OF SCI & TECH
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