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Continuous production method of ethyl chloride

A production method and technology of ethyl chloride, applied in chemical instruments and methods, organic chemistry, disproportionation separation/purification of halogenated hydrocarbons, etc., can solve problems such as many by-products, complicated separation and purification system, and increased water volume, and achieve reaction The effect of stabilizing the system, accelerating the reaction rate, and accelerating the reaction rate

Active Publication Date: 2017-06-13
ZHEJIANG DIBANG CHEM
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AI Technical Summary

Problems solved by technology

There are three synthesis methods of ethyl chloride: the addition of ethylene and hydrogen chloride, the chlorination of ethane, and the synthesis by the reaction of hydrochloric acid and ethanol; the first method uses ethylene, because ethylene has high requirements for transportation and storage equipment, and the reaction Harsh conditions require high temperature and high pressure, so industrialization is limited; the second method, the ethane chlorination method, has mild reaction conditions, but there are many by-products. While the chlorination reaction generates ethyl chloride, it also generates dichloroethane , trichloroethane, so the product separation and purification system is relatively complicated, and the product yield is low; the third method is easy to operate, adopts enamel equipment, and the reaction conditions are mild. After refining, high-purity ethyl chloride can be obtained; The third synthesis method, hydrochloric acid and ethanol synthesize ethyl chloride at a reaction temperature of 110-145 ° C and anhydrous zinc chloride as a catalyst. During the reaction, hydrochloric acid is brought into the water in the reaction system, and the reactor needs to be steam When the water is steamed out, 3.5 tons of steam are consumed for producing 1 ton of ethyl chloride. In addition, the amount of waste water produced is relatively large, and each ton of product produces 2.05 tons of ethanol-containing waste water.
[0003] The synthesis method of hydrochloric acid and ethanol has the following disadvantages: 1) the ethanol conversion rate is on the low side, and about 10% of ethanol will be brought into the crude product ethyl chloride, and enter the post-treatment refining process together; 2) use hydrochloric acid to participate in the reaction, bringing Enter a large amount of water, and react simultaneously to produce water, and these waters all need to be steamed out from reaction system, and this part water contains 5~10% ethanol and 10~20% hydrogen chloride, needs further rectification; 3) adopt hydrochloric acid to participate in reaction, reaction The system is unstable, continuous production cannot be realized, and the batch reaction is mainly tank-type, and the production efficiency is low
However, high-temperature reactions are used in the above processes, and subsequent purification requires the use of rectification devices. At the same time, post-treatment still requires alkali absorption (that is, cooling, condensing and liquefaction through indirect heat exchange with cooling water in the condenser 2, and then chromatographic separation) , pump (discharge) the lower layer hydrochloric acid ethanol solution of the chromatography and return to the special-purpose ethyl chloride reactor 1 for recycling. Alkanes semi-finished product storage tank 3), increased aftertreatment cost, and adopt a large amount of hydrochloric acid in the reaction, make the water amount that raw material introduces increase, increased the energy consumption of mother liquor concentration
At the same time, the acidic water treated by it is directly discharged as wastewater treatment, which increases post-treatment costs and raw material consumption

Method used

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  • Continuous production method of ethyl chloride

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Effect test

Embodiment 1

[0028] Add 6000L zinc chloride aqueous solution with a mass percentage of 50% in a 10000L enamel reaction kettle, and the ethanol flows through the preheater at a flow rate of 300Kg / h. Mixing tube, hydrogen chloride gas is passed into the mixing tube at a flow rate of 250Kg / h. After the ethanol and hydrogen chloride are fully mixed, they are dispersed into the reaction system through the distributor, and the dehydration reaction starts under the action of zinc chloride. The temperature and pressure of the reaction system are maintained at 130 ~135°C and 0.10~0.13MPa, the gas phase system is condensed by the condenser to form gas phase crude ethyl chloride, and the condensate is returned to the reactor. The crude ethyl chloride is refined through two-stage water absorption tower, two-stage sulfuric acid drying tower and sulfuric acid demister, compressed and liquefied, and the finished product of ethyl chloride with a flow rate of 400Kg / h is obtained, with a purity of 99.93%, a ...

Embodiment 2

[0031] Add 6000L zinc chloride aqueous solution with a mass percentage of 60% in a 10000L enamel reaction kettle, and the ethanol flows through the preheater at a flow rate of 300Kg / h. Mixing tube, hydrogen chloride gas is passed into the mixing tube at a flow rate of 250Kg / h. After the ethanol and hydrogen chloride are fully mixed, they are dispersed by the distributor and enter the reaction system. The dehydration reaction starts under the action of zinc chloride. The temperature and pressure of the reaction system are maintained at 130~135℃ and 0.10~0.13MPa, the gas phase system is condensed by the condenser to form gas phase crude ethyl chloride, and the condensate is returned to the reactor. The crude ethyl chloride is refined through two-stage water absorption tower, two-stage sulfuric acid drying tower and sulfuric acid demister, compressed and liquefied, and the finished product of ethyl chloride with a flow rate of 400Kg / h is obtained, with a purity of 99.95%, a water ...

Embodiment 3

[0034] Add 6000L zinc chloride aqueous solution with a mass percentage of 70% in a 10000L enamel reaction kettle, and the ethanol flows through the preheater at a flow rate of 300Kg / h. Mixing tube, hydrogen chloride gas is passed into the mixing tube at a flow rate of 250Kg / h. After the ethanol and hydrogen chloride are fully mixed, they are dispersed by the distributor and enter the reaction system. The dehydration reaction starts under the action of zinc chloride. The temperature and pressure of the reaction system are maintained at 140~145℃ and 0.10~0.13MPa, the gas phase system is condensed by the condenser to form gas phase crude ethyl chloride, and the condensate is returned to the reactor. The crude ethyl chloride is refined through a two-stage water absorption tower, a two-stage sulfuric acid drying tower and a sulfuric acid demister, compressed and liquefied to obtain a finished product of ethyl chloride with a flow rate of 400Kg / h, a purity of 99.98%, a water content ...

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Abstract

The invention discloses a continuous production method of ethyl chloride. The method comprises the following steps: (1) mixing: preheating ethanol to 50-100 DEG C by a preheater, sending the ethanol into a mixing tube, sufficiently mixing with hydrogen chloride gas, and continuously introducing the mixture into a reaction kettle; (2) reaction: preparing a zinc chloride water solution in a reaction kettle, carrying out reaction on the chlorine hydride and ethanol at 100-160 DEG C under the pressure of 0.01-0.2 MPa under the action of zinc chloride to remove water, condensing the gas-phase system by a condenser to obtain a gas-phase ethyl chloride crude product and a condensate, and returning the condensate to the reaction kettle; and (3) refinement: sequentially passing the ethyl chloride crude product through a two-stage water absorption tower, a two-stage sulfuric acid drying tower and a sulfuric acid demister, and liquefying by compression to obtain the ethyl chloride finished product. The temperature of the ethanol is enhanced before the reaction, and the chlorine hydride and ethanol are mixed, thereby enhancing the reaction rate; and the method has the advantages of high conversion rate of ethanol, low productive energy consumption and high product purity.

Description

technical field [0001] The invention belongs to the field of chemical production, and in particular relates to a continuous production method of ethyl chloride. Background technique [0002] As an alkylating agent, ethyl chloride is widely used in the synthesis of pesticides, dyes, medicines and their intermediates. There are three synthesis methods of ethyl chloride: the addition of ethylene and hydrogen chloride, the chlorination of ethane, and the synthesis by the reaction of hydrochloric acid and ethanol; the first method uses ethylene, because ethylene has high requirements for transportation and storage equipment, and the reaction Harsh conditions require high temperature and high pressure, so industrialization is limited; the second method, the ethane chlorination method, has mild reaction conditions, but there are many by-products. While the chlorination reaction generates ethyl chloride, it also generates dichloroethane , trichloroethane, so the product separation ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C07C17/16C07C17/38C07C19/043
CPCC07C17/16C07C17/38C07C19/043
Inventor 唐智勇徐万福赵小敏周海斌
Owner ZHEJIANG DIBANG CHEM
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