Unlock instant, AI-driven research and patent intelligence for your innovation.

Iron wire degreasing and impurity removing method and application of iron wire degreasing and impurity removing method to galvanization production technology

A production process and iron wire technology, which is applied in hot dip plating process, metal material coating process, petroleum industry, etc., can solve the problem that the temperature and washing time are not easy to control, the effect of degreasing and impurity removal is not obvious, and the coating of galvanized workpiece is affected. Quality and other issues, to achieve the effect of improving process performance and performance, saving materials and energy, and occupying a small area

Inactive Publication Date: 2017-07-21
谢松甫
View PDF6 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] ① The temperature of the liquid and the time of washing are not easy to control. If the temperature of the liquid is low, the degreasing and impurity removal effects will not be good, which will affect the coating quality of the galvanized workpiece; if the washing time is short, the degreasing and impurity removal effects will not be obvious, and the time will The workpiece itself will also be corroded by acid or lye, resulting in an increase in the defective rate of galvanized parts;
[0005] ② After pickling or alkali washing, it is necessary to wash repeatedly to remove the acid or lye on the surface of the workpiece. This process not only wastes a lot of water resources, but also requires sewage treatment before it can be discharged up to standard. This process increases production. cost, aggravating environmental pollution, but also complicating the operation process;
[0006] ③Pickling, alkali washing or water washing, etc. need to set up various equipment pools, which occupy a large area and are not conducive to cost saving

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Iron wire degreasing and impurity removing method and application of iron wire degreasing and impurity removing method to galvanization production technology

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0046] Embodiment 1 Degreasing and impurity removal methods of iron wire and the production process of applying the same to galvanizing

[0047] This embodiment is a production process for iron wire without pickling and galvanizing, which is carried out according to the following sequence of steps:

[0048] (11) Drawing process

[0049] Pour the wire drawing solution into the wire drawing machine, put the molds in order, put the tail mold on the iron wall of the wire drawing machine, and get A1 after drawing;

[0050] The drawing oil used above,

[0051] Paraffin oil 40g, palm oil 90g, glyceryl monooleate 15g, zinc oxide 0.5g, butyl p-hydroxybenzoate 3g, silane coupling agent KH550 0.3g, triethanolamine 1.5g, imidazoline 0.5g, N, N'—3g of disalicylidene propylenediamine, 2g of lipoic acid, auxiliary agent 2;

[0052] (12) Pre-process

[0053] H with a volume ratio of 3:1 2 and N 2 The mixed gas is continuously passed into the flat high-temperature furnace. After the air ...

Embodiment 2-6

[0062] Example 2-6 Iron wire degreasing, impurity removal method and its application of galvanized production process

[0063] This embodiment is respectively a kind of iron wire degreasing, the method for impurity removal and the production process of applying its galvanizing, this production process is the same as embodiment 1, and the galvanizing process is the existing galvanizing technology, and the difference only lies in: production The corresponding technical parameters in the process are different, and the specific technical parameters are shown in the table below.

[0064] The degreasing and impurity removal methods of the workpiece provided in Examples 2-5 have good effects, and the finished galvanized iron wire produced has a firm, uniform, smooth and bright coating, the bending degree and hardness of the iron wire are well adapted, and the service life is long; this process saves Water resources, no pollutant discharge, the process is environmentally friendly and ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses an iron wire degreasing and impurity removing method. After the wire drawing procedure, an iron wire is subjected to degreasing and impurity removal under the high-temperature oxygen-free environment. The method is easy to control, safe, easy to operate and high in treatment efficiency, the treated iron wire is bright, and the process is environment-friendly and free of pollution. The invention further provides a production technology applying the above iron wire degreasing and impurity removing method to conduct iron wire galvanization. The production technology comprises the wire drawing procedure, the front arrangement procedure, the cooling procedure, the galvanization procedure, the drying procedure and the like, all of which are sequentially conducted. A produced galvanized iron wire plated layer is firm, flat, bright and long in service life. Compared with a traditional galvanization technology, water resources are saved in the process, zero emission of pollutants is achieved, the process is environment-friendly and easy to operate, the occupied area of integral equipment is small, and the running cost is low. The iron wire degreasing and impurity removing method and the production technology are suitable for metal product surface galvanization treatment.

Description

technical field [0001] The invention belongs to the field of metal surface treatment, and relates to a production process of iron wire degreasing, impurity removal and galvanizing, in particular to an iron wire degreasing, impurity removal method and its application in the galvanizing production process. Background technique [0002] Metal materials are easy to rust when stored or used for a long time. In order to prolong the service life of metal workpieces, one of the commonly used methods is to galvanize the surface. The zinc layer can not only prevent oxidation of metal workpieces and prolong its service life, but also beautify the metal surface and expand its application range. [0003] Before the workpiece is galvanized, it must be degreased and removed to make the surface of the workpiece smooth and free of impurities, so as to ensure that the coating layer of the workpiece after galvanizing is firm, bright and smooth, and durable. Therefore, the pretreatment step of ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): C23G5/00C23C2/02C23C2/06C23C2/38C10M169/04C10N40/24
CPCC10M169/045C10M2201/062C10M2205/163C10M2207/289C10M2207/401C10M2215/042C10M2215/082C10M2215/224C10M2219/102C10M2227/04C10N2040/24C23C2/02C23C2/06C23C2/38C23G5/00
Inventor 谢松甫
Owner 谢松甫