a kind of al 2 o 3 -tio 2 -Cao quality self-flowing castable and preparation method thereof

An al2o3-tio2-cao and castable technology, which is applied in the field of self-flowing castables, can solve the problems of reducing the high temperature performance of refractory self-flowing castables, unfavorable volume stability of self-flowing castables, complicated preparation process, etc., saving labor resources, The effect of high density and simple process

Active Publication Date: 2019-09-17
锦州国泰实业有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] "A preparation method of self-flowing refractory castable" (CN201510398665.7) patent technology, which discloses pure calcium aluminate cement combined with self-flowing refractory castable with dense corundum, tabular corundum and fused white corundum as main ingredients. Although the self-flowing refractory castable prepared by the technology has higher strength and better thermal shock resistance, it has many components, which is not conducive to maintaining the volume stability of the self-flowing castable, and the multi-component preparation process is also more complicated.
[0004] "A refractory self-flowing castable and its preparation method" (CN200710052986.7) patent technology discloses pure calcium aluminate cement combined with refractory self-flowing castable with bauxite and corundum fine powder as main ingredients. Although the preparation process of this patented technology is simple , but the problems existing in the combination of pure calcium aluminate cement are: first, the high temperature performance of refractory self-flowing castables is reduced; second, the hardening speed is faster;

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0033] a kind of Al 2 o 3 -TiO 2 -CaO-based self-flowing castable and preparation method thereof. The steps of the preparation method described in this embodiment are:

[0034] The first step is to add ferro-titanium slag into a ball mill, and ball mill to obtain a fine powder of ferro-titanium slag until the particle size is ≤80 μm.

[0035] The second step, adding aluminum sol accounting for 4-5.5 wt% of the ferrotitanium slag fine powder to the ferrotitanium slag fine powder, granulating and forming, storing at room temperature for 6-8 hours, and drying at 90-110°C After 6 to 12 hours, the dried ferrotitanium slag raw material is obtained.

[0036] The third step is to place the dried ferrotitanium slag raw material in a muffle furnace, heat treatment at 1350-1400°C and air atmosphere for 40-60 minutes, cool with the furnace, and sieve to obtain heat-treated material A and heat-treated material A. Material B; the particle size of the heat-treated material A is 2-4 mm, ...

Embodiment 2

[0041] a kind of Al 2 o 3 -TiO 2 -CaO-based self-flowing castable and preparation method thereof. The steps of the preparation method described in this embodiment are:

[0042] The first step is adding ferro-titanium slag into a ball mill, and ball milling until the particle size is ≤80 μm to obtain a fine powder of ferro-titanium slag.

[0043]The second step, adding aluminum sol accounting for 4-5.5 wt% of the ferrotitanium slag fine powder to the ferrotitanium slag fine powder, granulating and forming, storing at room temperature for 6-8 hours, and drying at 90-110°C After 6 to 12 hours, the dried ferrotitanium slag raw material is obtained.

[0044] The third step is to place the dried ferrotitanium slag raw material in a muffle furnace, heat treatment at 1350-1400°C and air atmosphere for 40-60 minutes, cool with the furnace, and sieve to obtain heat-treated material A and heat-treated material A. Material B; the particle size of the heat-treated material A is 2-4 mm...

Embodiment 3

[0049] a kind of Al 2 o 3 -TiO 2 -CaO-based self-flowing castable and preparation method thereof. The steps of the preparation method described in this embodiment are:

[0050] The first step is to add ferro-titanium slag into a ball mill, and ball mill to obtain a fine powder of ferro-titanium slag until the particle size is ≤80 μm.

[0051] In the second step, adding aluminum sol accounting for 4.5-6 wt% of the ferrotitanium slag fine powder to the ferrotitanium slag fine powder, granulating and forming, storing at room temperature for 6-8 hours, and drying at 90-110°C for 6 ~12 hours to obtain the dried ferrotitanium slag raw material.

[0052] The third step is to place the dried ferrotitanium slag raw material in a muffle furnace, heat treatment at 1350-1400°C and air atmosphere for 40-60 minutes, cool with the furnace, and sieve to obtain heat-treated material A and heat-treated material A. Material B; the particle size of the heat-treated material A is 2-4 mm, and ...

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Abstract

The invention relates to Al2O3-TiO2-CaO based self-flow castable and a preparation method thereof. The preparation method is characterized by comprising the following steps: adding aluminum sol which accounts for 4 weight percent to 6 weight percent of titanium-iron slag fine powder into the titanium-iron slag fine powder; granulating and drying; putting the dried titanium-iron slag raw material into a muffle furnace; carrying out heat treatment at 1350 DEG C to 1400 DEG C; cooling and sieving to obtain a heat treatment material A and a heat treatment material B, wherein the granularity of the heat treatment material A is 2mm to 4mm and the granularity of the heat treatment material B is 0.1mm to 1mm; preparing materials according to the ratio of the heat treatment material A to the heat treatment material B to rho-aluminum oxide micro-powder to calcium hexaboride micro-powder to calcium aluminate cement of 1 to (2 to 2.2) to (2.0 to 2.5) to (0.03 to 0.13) to (0.1 to 0.15) and mixing; adding sodium citrate and water into a mixture and stirring to obtain the Al2O3-TiO2-CaO based self-flow castable. The Al2O3-TiO2-CaO based self-flow castable and the preparation method thereof, provided by the invention, have the characteristics of low cost and simple process; the prepared Al2O3-TiO2-CaO based self-flow castable has high density, great cold-state compressive strength and good flowability.

Description

technical field [0001] The invention belongs to the technical field of self-flowing castables. Concretely involving an Al 2 o 3 -TiO 2 -CaO-based self-flowing castable and preparation method thereof. Background technique [0002] Self-flowing castable is a kind of unshaped refractory material composed of refractory raw materials with a certain particle size distribution and high-efficiency flow components. It can eliminate gas through self-weight spreading and significantly improve the flow performance of castables. It is widely used in high-temperature kiln linings. Especially the construction of special-shaped parts. [0003] "A preparation method of self-flowing refractory castable" (CN201510398665.7) patent technology, which discloses pure calcium aluminate cement combined with self-flowing refractory castable with dense corundum, tabular corundum and fused white corundum as main ingredients. Although the self-flowing refractory castable prepared by the technology h...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B35/66
Inventor 张寒林诗艺周艳焰赵惠忠陈建威赵鹏达余俊
Owner 锦州国泰实业有限公司
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