Unlock instant, AI-driven research and patent intelligence for your innovation.

A method for forming fine-shaped food with soup-absorbing microporous structure

A technology of microporous structure and molding method, which is applied in the field of food processing, can solve the problems of industrial rigid mold molding product fineness competition, hang-up, mold occupation time is difficult to meet the needs of large-scale industrial production, etc., and achieve the goal of improving the economic value of food Effect

Active Publication Date: 2019-11-19
QUANZHOU NORMAL UNIV
View PDF9 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The shape of the food has a lot to do with the selling price, and the post-processing of the food (such as dipping soup, etc.) has a lot to do with the flavor and applicability of the food. This industry characteristic is particularly prominent in the Japanese food industry. At present, Fine-shaped foods are mainly hand-made by craftsmen, which is low in efficiency and high in labor costs, and the products formed by industrial hard molds cannot compete with food craftsmen in terms of fineness.
The key to solving the problem of food fine shape molding is to use non-toxic soft elastic molds such as silicone rubber for molding, but the following problems have arisen accordingly: 1. Food raw materials are usually plastic substances that cannot be injected into molds; 2. After filling by manual pressing , not only the speed is very slow, but also the strength of the food molded body is low, and it is difficult to take it out when the mold is opened; 3. The molded body is easy to deform when placed. Cost considerations The food industry uses less than 2%. It usually takes more than 2 hours at 35 degrees Celsius to achieve a high degree of cross-linking (such as jelly, sausage, restructured meat, etc.). Too long mold time makes it difficult to meet the needs of large-scale industrial production.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0024] Prepare the fish ball material with minced fish meat, starch, oil, monoglyceride stearate, seasoning, a small amount of polyphosphate, 1% TG enzyme, and water in advance, extrude and cut into plastic particles, with a particle size of 2 -5mm varies.

[0025] Prepare the prefabricated pork shreds with low moisture content and break them into pieces.

[0026] Put the two into the silicone rubber mold at room temperature according to the desired amount according to the design. Under the high-speed vibration of the vibrating table below, the fish ball material begins to creep and liquefy, and it is mixed with the shredded meat material. At this time, use a silicone rubber rod to press the two It is easy to be uniform, and the material is not easy to jump out. Once lightly cross-linked it is ready to freeze. If necessary, add agar gel fragments, jellyfish skin fragments, etc. as pore-forming agents, but reduce the amount of water in the fish balls accordingly.

[0027] Dr...

Embodiment 2

[0030] In this case no pore formers were used. Mix the slow-release calcium salt, tapioca starch, pectin, soybean protein, sugar, seasoning and pigment, 0.5% TG enzyme, and water, sort them by color for later use, and place them for an appropriate time. At this time, pectin and slow-release calcium salt form Pre-gel, TGase also partially cross-links proteins, making the material process-friendly. In addition, the pulp pieces are ready.

[0031] Use an extruder to extrude the material into the silicone rubber mold. The diameter of the extruded pregel is required to be 2-7 mm, preferably intermittent extrusion. Put the pulp pieces at the same time, and then press the pre-made pastry base (which can be various food materials such as dried fruits, shaped pastries, rice, fish, etc.) into the mold. Turn on the high-speed vibration of the vibrating table and give appropriate point pressure. At this time, the material is formed in the mold and further pre-crosslinked to form a layer...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a forming method of finely-shaped food equipped with a soup-sucking micropore structure. Through a complete process comprising performing granulation, performing vibratory injection molding with point pressure, performing freezing, taking out a blank and performing crosslinking by adopting a TG enzyme in a powder bed embedding mode, large-scale production of food in fine shapes becomes possible. The method has great application space in appearance design for meat products, stuffed pastry, ball products and strong flour products, so that the economic value of the food is hopefully increased substantially.

Description

technical field [0001] The invention relates to the field of food processing, in particular to a method for forming fine-shaped foods with soup-absorbing microporous structures. Background technique [0002] Precise shape forming in the food industry is currently limited to the production of meltable items such as sugar (including chocolate, etc.), oil, etc., and thus creates huge profits. Other common bulk foods are basically hand-carved, and there is a huge potential market if precise shape molding can be achieved. [0003] In traditional folk cooked food processing, borax or polyphosphate is usually used as a cross-linking agent, which is mixed with food raw materials such as minced meat, starch or polysaccharides to make ball cakes, sausages, etc. Transglutaminase (TGase) is a new type of cross-linking agent for protein, which is usually used in large-scale production of meat products and ball cakes. [0004] The shape of the food has a lot to do with the selling price...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): A23P30/10A23L33/17A23L29/00A23L19/00A23L13/00A23L13/60
Inventor 陈楷翰
Owner QUANZHOU NORMAL UNIV