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Method used for casting of machine tool beds from waste ceramic and waste glass

A technology of waste ceramics and waste glass, which is applied in the field of mechanical equipment, can solve the problems of difficult recycling and random discarding of waste ceramics, and achieve the effects of reducing casting costs, realizing resource recycling, and improving the performance of machine tools

Inactive Publication Date: 2017-12-08
福建振丰矿物新材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] The present invention proposes a method for casting machine bed by using waste ceramics and waste glass. Using this method to cast the machine bed can not only improve the mechanical properties of the machine bed, but also solve the problems of discarding waste ceramics at will and difficulty in recycling. To achieve the purpose of turning waste into treasure

Method used

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  • Method used for casting of machine tool beds from waste ceramic and waste glass
  • Method used for casting of machine tool beds from waste ceramic and waste glass

Examples

Experimental program
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Effect test

Embodiment 1

[0024] A method for using waste ceramics and waste glass to cast a machine bed, comprising the following steps:

[0025] 1. Put the recovered waste ceramics into the crushing machine for crushing, and then sort the waste ceramic pieces with a size of 3-15mm for use;

[0026] 2. Put the above-mentioned broken waste ceramic pieces into a mill for pulverization to obtain irregular waste ceramic particles with a size of 0.5-3 mm for subsequent use;

[0027] 3. Put the recovered part of the waste ceramics into the crusher for crushing, and after crushing, grind them into ceramic powder with a size of 30-100 mesh through a ball mill for later use;

[0028] 4. Put the recovered waste glass into the crushing machine for crushing, and then sort waste glass pieces with a size of 3-15mm for use;

[0029] 5. Take part of the above-mentioned discarded glass flakes and put them into a mill for crushing to obtain glass shattered sand with a size of 0.5-3 mm for subsequent use;

[0030] 6. ...

Embodiment 2

[0050] This embodiment is basically the same as Embodiment 1, the difference is:

[0051] Step 7, take 7 parts of epoxy resin and add epoxy resin diluent to mix into a solution, then add 1.75 parts of curing agent and 1 part of antimony to mix to make a mixed solution for subsequent use;

[0052] Step 8. Take the waste ceramic flakes obtained in Step 1 and mix the waste glass flakes obtained in Step 4. The sum of the two parts by weight is 35 parts. Take the waste ceramic particles obtained in Step 2 and the broken glass sand obtained in Step 5. Two weights The sum of the parts is 35 parts, and the discarded ceramic flakes, discarded glass flakes, discarded ceramic particles and discarded glass broken sand are mixed as aggregate; the sum of two parts by weight of the ceramic powder obtained in step 3 and the glass powder obtained in step 6 8 parts, and add 8 parts of silica powder and 10 parts of alumina by weight and mix uniformly as powder; in the present embodiment, the wei...

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Abstract

The invention provides a method used for casting of machine tool beds from waste ceramic and waste glass. According to the method, waste ceramic chip, waste glass flake, waste ceramic particles, and glass powder are mixed so as to obtain an aggregate; ceramic powder, glass powder, silica powder, and alumina powder are mixed so as to obtain a powder material; the aggregate is heated to 80 DEG C, and is delivered into a stirring machine; the powder material is added, uniform stirring is carried out, a curing agent is mixed with an obtained solution, and uniform stirring is carried out; by weight, 1 part of carbon fiber, and 1 part of basalt fiber are added, the stirring machine is sealed, vacuum pumping is carried out, stirring is carried out so as to obtain a mixed material; the mixed material is delivered into a machine tool bed mould via vacuum pumping, natural curing and demoulding are carried out, and secondary tempering curing and machining are carried out so as to obtain the machine tool beds. The machine tool bed mechanical properties are improved, problems caused by waste ceramic that pollution is caused and recyvery is difficult to realized are solved, and waste is changed into valuables.

Description

technical field [0001] The invention belongs to the field of mechanical equipment, and in particular relates to a method for casting a bed of a machine tool by using waste ceramics and waste glass. Background technique [0002] At present, most of the machine bed materials on the market are mainly made of cast iron. However, the use of cast iron to prepare the machine bed has complex processes, expensive mold costs, long production cycles, poor product accuracy, large machining allowances, and poor surface quality. Poor quality, poor shock absorption, large thermal expansion coefficient and other problems. Therefore, some concrete is used as the bed of the machine tool. In recent years, due to the high requirements for the static and dynamic performance of the machine tool in my country's machining industry, the performance of the traditional machine tool structure material cannot meet the requirements. At the same time, due to the manufacturing of metal materials The cost i...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B26/14C04B18/04C04B18/16B23Q1/01
CPCB23Q1/01C04B18/04C04B18/165C04B26/14C04B2201/20C04B2201/32C04B2201/50C04B2103/0068C04B22/04C04B14/06C04B14/303C04B14/386C04B14/4643C04B40/0263Y02P70/10Y02W30/91
Inventor 何轸炎
Owner 福建振丰矿物新材料有限公司