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A new process for the production of ethanol by cassava raw meal fermentation

A technology of raw meal fermentation and new process, applied in fermentation, biofuel and other directions, can solve the problems of low alcohol yield and raw material utilization rate, high energy consumption of alcohol fermentation production, etc., to improve the raw material utilization rate and alcohol yield, The effect of promoting the reproduction of yeast cells and shortening the fermentation cycle

Active Publication Date: 2020-12-01
防城港市丰禾曲辰农业科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0008] Aiming at the present situation in the prior art that the alcohol fermentation production consumes a lot of energy and the alcohol yield and raw material utilization rate are low, the present invention provides a new process for producing alcohol by fermenting cassava raw materials

Method used

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  • A new process for the production of ethanol by cassava raw meal fermentation

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Experimental program
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Effect test

Embodiment 1

[0046] A. pulverize the dry cassava chips without disease, cross 40 orders, obtain cassava flour, then mix cassava flour with 0.4g / L yeast extract, 0.10g / L urea, 1.4g / L peptone, 20mg / L calcium sulfate Mix in warm water at 60°C to make a 25% (W / V) cassava flour solution;

[0047] B. Add 5 times the amount of loaded ionic liquid biochar to the cassava flour solution to react for 2 hours, then add reverse micelles-enzyme, hydrolyze the raw meal at 45°C for 30 minutes, centrifuge at 2000r / min, and take the upper phase solution , to obtain starch paste;

[0048] Described reverse micelle-enzyme is composed of: the alpha-amylase of 214IU / g cassava flour and the saccharification enzyme of 398IU / g cassava flour;

[0049] C. Add ammonium sulfate 4.0g / L, potassium dihydrogen phosphate 2.5g / L, and magnesium sulfate 0.4g / L to the starch paste to prepare a fermentation medium, adjust the initial pH to 5.5, and then inoculate 8% yeast seed liquid , fermented at 27°C and 125rpm for 42h to ...

Embodiment 2

[0065] A. The dry cassava chips without disease are pulverized, cross 100 orders, and obtain cassava flour, then cassava flour and 0.6g / L yeast extract, 0.14g / L urea, 1.6g / L peptone, 30mg / L calcium sulfate in Mix in warm water at 80°C to make a 35% (W / V) cassava flour solution;

[0066] B. Add 10 times the amount of loaded ionic liquid biochar to the cassava flour solution to react for 3 hours, then add reverse micelles-enzyme, hydrolyze the raw meal at 55°C for 60 minutes, centrifuge at 2500r / min, and take the upper phase solution , to obtain starch paste;

[0067] Described reverse micelle-enzyme is composed of: α-amylase of 224IU / g cassava flour and saccharification enzyme of 694IU / g cassava flour;

[0068] C. Add ammonium sulfate 6.0g / L, potassium dihydrogen phosphate 3.5g / L, and magnesium sulfate 0.6g / L to the starch paste to prepare a fermentation medium, adjust the initial pH to 6.0, and then inoculate 10% yeast seed liquid , fermented at 30°C and 150rpm for 68h to ob...

Embodiment 3

[0084] A. Pulverize the dry cassava chips without disease, cross 80 orders, obtain cassava flour, then mix cassava flour with 0.5g / L yeast extract, 0.12g / L urea, 1.5g / L peptone, 25mg / L calcium sulfate Mix in warm water at 65°C to make a 30% (W / V) cassava flour solution;

[0085] B. Add 8 times the amount of loaded ionic liquid biochar to the cassava flour solution to react for 3 hours, then add reverse micelles-enzyme, hydrolyze the raw meal at 50°C for 45 minutes, centrifuge at 2000r / min, and take the upper phase solution , to obtain starch paste;

[0086] Described reverse micelle-enzyme is composed of: the alpha-amylase of 264IU / g cassava flour and the glucoamylase of 392IU / g cassava flour;

[0087] C. Add ammonium sulfate 5.0g / L, potassium dihydrogen phosphate 3.0g / L, and magnesium sulfate 0.5g / L to the starch paste to prepare a fermentation medium, adjust the initial pH to 5.5, and then inoculate 8.5% yeast seed liquid , fermented at 28°C and 140rpm for 48h to obtain matu...

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Abstract

The invention provides a new process for fermenting an uncooked cassava material to produce alcohol. Charcoal loaded with an ionic liquid is used for treating cassava meal, so that the dissolution rate of cassava starch is improved; reverse micelle-enzyme is utilized for carrying out amylolysis; then a yeast is inoculated to ferment for producing the alcohol; the charcoal is loaded with the ionicliquid, so that the reaction efficiency is improved, the cost is reduced, and meanwhile, an inhibiting effect of a thick mash on the yeast is reduced; with reverse micelle, the enzyme activity and theenzyme stability can be improved, and meanwhile, the recovery rate of the ionic liquid can be improved. The alcohol production process provided by the invention renovates traditional high-temperaturesteaming, and is beneficial to reducing the energy consumption and improving the alcohol yield so as to have a better development prospect.

Description

technical field [0001] The invention belongs to the technical field of alcohol production, in particular to a new process for producing alcohol by fermenting cassava raw material. Background technique [0002] With the advent of the energy crisis, the use of renewable resources (food or plant fiber) to ferment and produce ethanol as a bioenergy to replace or partially replace petroleum has been put on the agenda. Fuel ethanol, as a clean energy source, has attracted much attention in today's world of increasing emphasis on environmental protection. Cassava is one of the three largest potatoes in the world, with a global annual output of more than 130 million tons. Dried cassava has a starch content of more than 80%, making it an ideal raw material for ethanol production. As the global energy crisis intensifies, the industry that uses cassava as raw material to ferment and produce alcohol is gradually expanding. [0003] At present, using starchy raw materials as substrate...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C12P7/10C12P19/14
CPCC12P7/10C12P19/14Y02E50/10
Inventor 罗绍庆
Owner 防城港市丰禾曲辰农业科技有限公司