A super duplex stainless steel and its alloy composition optimization design method

A duplex stainless steel and alloy composition technology, applied in the field of duplex stainless steel, can solve the problems of steel stress corrosion, reduced service life, and deterioration of high temperature oxidation resistance of steel

Active Publication Date: 2020-09-15
NORTHEASTERN UNIV LIAONING
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] However, there are still many problems in the production and application of ultra-super duplex stainless steel, which limit its development.
First, during thermal processing or heat treatment (generally greater than 980 °C), high Mo content easily leads to the formation of volatile MoO 3 , destroy the protective oxide layer, thereby seriously deteriorating the high temperature oxidation resistance of steel
Secondly, the difference in the crystal structure of ferrite and austenite leads to significant differences in the high-temperature softening mechanism. The softening mechanism of ferrite is dynamic recovery, and the softening mechanism of austenite is dynamic recrystallization. Poor coordination ability, easy to produce stress concentration at the phase boundary; and because the high alloy content increases the deformation resistance of the steel, the hot workability of the steel is very poor
Third, with the development of modern industry, the corrosion environment is more harsh. High temperature, high pressure, high chloride ion, and strong acid environment can easily cause stress corrosion of steel, reduce service life, and increase maintenance costs. Therefore, the steel still faces serious problems. Tendency to stress corrosion damage

Method used

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  • A super duplex stainless steel and its alloy composition optimization design method
  • A super duplex stainless steel and its alloy composition optimization design method
  • A super duplex stainless steel and its alloy composition optimization design method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0057] The preparation of embodiment 1 super super duplex stainless steel

[0058] A 100kg pressurized induction furnace (80kg charge) was used to smelt 9 batches of steel. The chemical composition is shown in Table 1. Steels 1 to 7# are the super duplex stainless steel of the present invention, and the comparison examples are super duplex stainless steel S32750 and super duplex stainless steel S32707 respectively.

[0059] The method for preparation can adopt following steps:

[0060] (1), smelting and casting a slab, the composition of the slab is proportioned as shown in Table 1 by weight percentage, and the rest are Fe and unavoidable impurities;

[0061] (2), hot forging and hot rolling are carried out to described billet, and the thickness of forging plate is 30mm, and the thickness of rolling plate is 10mm, and wherein hot forging and hot rolling process are 1200±10 ℃, heat preservation 2h;

[0062] (3), the hot-rolled steel plate obtained in step (2) is subjected to ...

Embodiment 2

[0067] The structure stability of embodiment 2 special super duplex stainless steel

[0068] Cut some 10 * 10mm metallographic samples prepared in embodiment 1, observe the metallographic structure (such as figure 1 Shown the microstructure appearance of 4# steel) and count the super super duplex stainless steel of the present invention and the ferrite ratio after the comparative example solid solution treatment, the results are as follows figure 2 shown. It can be seen that the ferrite content of the ultra-super duplex stainless steel of the present invention and the comparative example are both between 40% and 60%, which meet the requirements of the invention. In addition, the phase ratio of 4# steel and 5# steel basically reaches 1:1, and both are better than the two comparative examples, indicating that the ultra-super duplex stainless steel of the present invention is easier to control the phase ratio of ferrite and austenite. At the same time, the solution-treated sam...

Embodiment 3

[0071] Example 3 The high temperature oxidation resistance of super super duplex stainless steel

[0072] Cut the present invention (1~7#) and comparative sample prepared in the embodiment 1 after some solid solution treatments, all surfaces are polished bright with 1200 mesh sandpaper, weigh the weight of the sample before oxidation (measuring accuracy is 0.1mg ), after being oxidized at 1200°C, cooled and weighed, and calculated the oxidation gain per unit surface area, the results are shown in Table 3, and the compactness and integrity of the oxide layer surface after oxidation were observed, as shown in image 3 and Figure 4 Shown are the SEM microstructures of the surface of the oxide layer after oxidation of 1# steel and S32707, respectively.

[0073] Table 3 The weight gain per unit area (mg / cm2) of the present invention and comparative examples after oxidation at 1200°C 2 )

[0074] time / t 1# 2# 3# 4# 5# 6# 7# S32750 S32707 5h 192.4 176.9 16...

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Abstract

The invention relate to an optimization design method for ultra-super duplex stainless steel and alloy components of the ultra-super duplex stainless steel. The ultra-super duplex stainless steel comprises, by weight percentage, 0.004-0.020% of C, 26.00-37.00% of Cr, 5.50-11.00% of Ni, 2.50-6.50% of Mo, 0.50-2.50% of W, 0.25-0.65%of N, 0.50-3.50% of Mn, 0.50-2.50% of Cu, 0.50-2.00% of Co, 0.10-0.55% of Si, smaller than 0.03% of P, smaller than 0.02% of S, smaller than 0.015% of B, 0.005-0.008% of Mg, smaller than 0.015% of Ca, 0.03-0.10% of RE and the balance Fe and other inevitable impurities. The ultra-super duplex stainless steel has the beneficial effects of being good in structure stability, high in high-temperature oxidation resistance, good in hot workability, excellent in stress corrosion resistance and the like and is suitable for extremely harsh service environments with the high temperature, high pressure, high chloride ion and strong acidity.

Description

technical field [0001] The invention relates to a super super duplex stainless steel and an optimization design method for its alloy composition, belonging to the technical field of duplex stainless steel. Background technique [0002] In the extremely harsh service environments such as urea production, oil exploration and deep-sea exploration, such as high temperature, high pressure, and high chloride ions, the existing steel types are difficult to meet the application requirements, and the cost of nickel-based alloys and other materials is very high, so it is urgent to develop a new one. A new type of material that can meet production and application requirements and is relatively low in cost. Super duplex stainless steel is a newly developed steel grade. This steel has excellent corrosion resistance, good plasticity and toughness, and its resistance to chloride stress corrosion cracking is significantly better than that of some austenitic stainless steel or Super duplex ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22C38/44C22C38/58C22C38/04C22C38/42C22C38/52C22C38/02C22C38/54
CPCC22C38/001C22C38/002C22C38/004C22C38/005C22C38/02C22C38/04C22C38/42C22C38/44C22C38/52C22C38/54C22C38/58
Inventor 李花兵张彬彬姜周华张树才吴敬玺冯浩朱红春李志兴常朋飞范思鹏
Owner NORTHEASTERN UNIV LIAONING
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