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Aluminum bronze material for copper bar of rotor of asynchronous AC motor and preparation method thereof

A technology for alternating current motors and rotor copper bars, which is applied in the field of motor rotor material manufacturing, can solve the problems of poor casting performance, light weight, high tensile strength, and low corrosion resistance of solid solution alloys, so as to improve mechanical properties, improve strength, The effect of good formability

Inactive Publication Date: 2018-08-28
SHAANXI SIRUI ADVANCED MATERIALS CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The currently used Cu-Al alloy is an alloy with copper and zinc as the main alloying elements. It is the earliest cast aluminum alloy used in industry. 2 The potential difference between the Cu) phase and the α(Al) matrix is ​​large, the corrosion resistance is low, and the density is high. Due to the large solidification range, the casting performance is poor, and it has light weight and high tensile strength.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] An aluminum bronze material for asynchronous AC motor rotor copper bars, the chemical composition and weight percentage of the material are:

[0026] Al: 8.0%;

[0027] Cu: balance;

[0028] Ni: 0.1%;

[0029] Mn: 0.1%;

[0030] Fe: 0.1%.

[0031] A method for preparing an aluminum bronze material for an asynchronous AC motor rotor copper bar, comprising the following steps:

[0032] (1) Ingredients: Cu is added by electrolytic copper plate, Al is added by aluminum ingot, Ni is added by electrolytic nickel plate, Mn is added by manganese block, Fe is added by pure iron block, according to the weight percentage of each alloy element, Select and weigh the corresponding raw materials;

[0033] (2) Smelting: Melting in a vacuum intermediate frequency induction furnace, sequentially adding electrolytic copper plates, electrolytic nickel plates, Al blocks, Fe blocks, and Mn blocks for smelting;

[0034] (3) Pouring: According to the designed abrasive tool, pouring is ca...

Embodiment 2

[0040] An aluminum bronze material for asynchronous AC motor rotor copper bars, the chemical composition and weight percentage of the material are:

[0041] Al: 8.3%;

[0042] Cu: balance;

[0043] Ni: 0.3%;

[0044] Mn: 0.3%;

[0045] Fe: 0.3%.

[0046] A method for preparing an aluminum bronze material for an asynchronous AC motor rotor copper bar, comprising the following steps:

[0047] (1) Ingredients: Cu is added by electrolytic copper plate, Al is added by aluminum ingot, Ni is added by electrolytic nickel plate, Mn is added by manganese block, Fe is added by pure iron block, according to the weight percentage of each alloy element, Select and weigh the corresponding raw materials;

[0048] (2) Smelting: Melting in a vacuum intermediate frequency induction furnace, sequentially adding electrolytic copper plates, electrolytic nickel plates, Al blocks, Fe blocks, and Mn blocks for smelting;

[0049] (3) Pouring: According to the designed abrasive tool, pouring is ca...

Embodiment 3

[0055] An aluminum bronze material for asynchronous AC motor rotor copper bars, the chemical composition and weight percentage of the material are:

[0056] Al: 8.5%;

[0057] Cu: balance;

[0058] Ni: 0.5%;

[0059] Mn: 0.5%;

[0060] Fe: 0.5%.

[0061] A method for preparing an aluminum bronze material for an asynchronous AC motor rotor copper bar, comprising the following steps:

[0062] (1) Ingredients: Cu is added by electrolytic copper plate, Al is added by aluminum ingot, Ni is added by electrolytic nickel plate, Mn is added by manganese block, Fe is added by pure iron block, according to the weight percentage of each alloy element, Select and weigh the corresponding raw materials;

[0063] (2) Smelting: Melting in a vacuum intermediate frequency induction furnace, sequentially adding electrolytic copper plates, electrolytic nickel plates, Al blocks, Fe blocks, and Mn blocks for smelting;

[0064] (3) Pouring: According to the designed abrasive tool, pouring is carr...

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Abstract

The invention discloses an aluminum bronze material for a copper bar of a rotor of an asynchronous AC motor and a preparation method thereof. The material comprises the following chemical components in percentage by weight: 8.0-8.5% of Al, the balance of Cu, not greater than 0.5% of Ni, not greater than 0.5% of Mn, and not greater than 0.5%. The preparation method comprises the following steps: preparing the elements based on ratio; smelting through a vacuum intermediate-frequency sensing electric furnace; pouring to obtain a cast ingot with the required size; and processing the cast iron by thermal extruding, cold drawing, thermal treating and stress relieving and annealing to obtain the material. According to the method, the overall performances of the materials are further improved on the preparation basis; the Rm is not less than 500MPa under room temperature; the yield intensity is not less than 300MPa under Rp 0.2; the ductility A is not less than 25%; the electric conductivity can be adjusted based on different components, and the stability is ensured. Therefore, the material is high in profile intensity, high in harness, high in impact performance, stable in electric conductivity, simple in preparation processes, energy saving, consumption reducing, and low in manufacturing cost.

Description

technical field [0001] The invention belongs to the technical field of motor rotor material manufacturing, and in particular relates to an aluminum bronze material for an asynchronous AC motor rotor copper bar and a preparation method thereof. Background technique [0002] The global energy is very scarce. In order to respond to energy conservation, environmental protection, and emission reduction, countries around the world are vigorously accelerating the development of nuclear power energy. China will also vigorously develop clean power. Among them, nuclear power is the main direction of power structure adjustment in the country in the future, and the investment scale will greatly exceed that of conventional power plants. . The country's strategy for nuclear power development has changed from "moderate development" to "active development". Under such a background, China's nuclear power energy will have good development opportunities. With the development of clean power s...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C9/01C22C1/02C22F1/08
CPCC22C9/01C22C1/02C22F1/08
Inventor 王聪利庾高峰张琦靖林
Owner SHAANXI SIRUI ADVANCED MATERIALS CO LTD