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Sunshine fabric fiber with high flame resistance and high mechanical strength and preparation method thereof

A technology of sunlight fabric and mechanical strength, which is applied in the field of textile fiber materials, can solve the problems of unsatisfactory mechanical properties of high flame-retardant sunlight fabric fibers, and achieve the best mechanical properties, broad application prospects, and good flame-retardant properties

Active Publication Date: 2018-09-04
SHAOXING HONGPUTAO TEXTILE DECORATION CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the mechanical properties of the high flame retardant sunlight fabric fibers obtained by the above preparation method are still unsatisfactory

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Sunshine fabric fiber with high flame resistance and high mechanical strength and preparation method thereof

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preparation example Construction

[0035] In the production method of the present invention, as the PVC matrix resin, it is preferably in powder form. Preferably, the PVC matrix resin is selected from PVC matrix resins with a low average degree of polymerization. The so-called low average degree of polymerization is defined as 400-1500 in the present invention. Preferably, the average degree of polymerization of the PVC matrix resin is 450-1200. Further, the average degree of polymerization of the PVC matrix resin is 500-1000. Most preferably, the average degree of polymerization of the PVC matrix resin is 600-900.

[0036] In a specific embodiment, the average degree of polymerization of the PVC matrix resin is 650, 700 and 810.

[0037] Preferably, the apparent density of the PVC matrix resin is 0.40-0.60 g / mL. Further, the apparent density of the PVC matrix resin is 0.45-0.60 g / mL. Furthermore, the apparent density of the PVC matrix resin is 0.50-0.60 g / mL. Most preferably, the PVC matrix resin has an ...

Embodiment 1

[0064] The formula of the PVC composite material is as follows: PVC S-800 100 parts by weight, 16.5 parts by weight of melamine phosphate, 7.5 parts by weight of pentaerythritol, 9 parts by weight of EVA3509, 0.2 parts by weight of 527UV, 2 parts by weight of stearic acid, 1 part by weight of soybean oil, polyethylene wax 1 part by weight.

[0065] Add S-800, melamine phosphate, pentaerythritol and other additives into the stirring device according to the above ratio, and mix evenly at room temperature; then add EVA350, and continue stirring to obtain a uniformly dispersed PVC composite material mixture. Extrude the PVC composite material mixture with a twin-screw extruder. The process conditions of PVC composite material granulation are as follows: Zone 1 155°C, Zone 2 175°C, Zone 3 175°C, Zone 4 175°C, Zone 5 175°C, Zone 6 175°C, Zone 7 175°C, Die 210°C; The screw speed of the main engine is 400rpm, and the screw speed of the feeder is 35rpm. Then, granulate after being co...

Embodiment 2

[0068] The formula of the PVC composite material is as follows: 100 parts by weight of PVC S-800, 10 parts by weight of melamine phosphate, 6 parts by weight of pentaerythritol, 11 parts by weight of EVA4501, 0.2 parts by weight of 527UV, 2 parts by weight of stearic acid, 1 part by weight of soybean oil, polyethylene wax 1 part by weight.

[0069] Add S-800, melamine phosphate, pentaerythritol and other additives into the stirring device according to the above ratio, and mix evenly at room temperature; then add EVA450, and continue stirring to obtain a uniformly dispersed PVC composite material mixture. Extrude the PVC composite material mixture with a twin-screw extruder. The process conditions of PVC composite material granulation are as follows: Zone 1 155°C, Zone 2 175°C, Zone 3 175°C, Zone 4 175°C, Zone 5 175°C, Zone 6 175°C, Zone 7 175°C, Die 210°C; The screw speed of the main engine is 400rpm, and the screw speed of the feeder is 35rpm. Then, granulate after being co...

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Abstract

The invention discloses a method for preparing sunshine fabric fiber with high flame resistance and high mechanical strength. The sunshine fabric fiber comprises a core layer and a skin layer, whereinthe core layer is prepared from polyester fiber; the skin layer is prepared from a PVC (Polyvinyl Chloride) composite material; a weight ratio of the PVC composite material to the polyester fiber is(60 to 80):(40 to 20). The method comprises two steps of PVC composite material pelleting and polyester fiber coating, wherein the step of the PVC composite material pelleting comprises the steps: stirring PVC matrix resin, a phosphorus-nitrogen flame retardant, an ethylene-vinyl acetate copolymer and an optional additive according to a certain proportion, thus obtaining a PVC composite material mixture in uniform dispersion; extruding the PVC composite material mixture by using a double-screw extruder, and pelleting after cooling by a water tank, thus obtaining master batches of the PVC composite material. According to the preparation method disclosed by the invention, a synergistic interaction principle of the phosphorus-nitrogen flame retardant and the ethylene-vinyl acetate copolymer is utilized, and the obtained sunshine fabric fiber not only has good flame resistance, but also has better mechanical performance; in addition, the antibacterial performance, the anti-UV (Ultraviolet)performance and the color fastness performance can also meet demands of a market, sunshine fabric can be prepared and is suitable for building shading, and an application prospect is wide.

Description

technical field [0001] The invention belongs to the field of textile fiber materials. Specifically, the present invention relates to a high flame retardancy and high mechanical strength solar fabric fiber for building sunshade and its preparation method. Background technique [0002] In the field of building sunshade, solar fabric is a kind of product that is widely used. As the name suggests, sunshine fabrics are functional auxiliary fabrics used to block sunlight and ultraviolet rays. According to different subdivision functions, some sunshine fabrics focus on flame retardant performance, some focus on antibacterial performance, some focus on anti-ultraviolet performance, some focus on color fastness performance, and some focus on environmental protection performance. As the national laws and regulations on energy conservation and emission reduction become more and more stringent, the market demand for high-flame-retardant solar fabrics is increasing. [0003] Sunshine ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D01F8/14D01F8/10D01D5/34D01F1/07D01F1/10
CPCD01D5/34D01F1/07D01F1/10D01F1/103D01F1/106D01F8/10D01F8/14
Inventor 戴伟祥吴孟江章迪斐金腾飞戴伟凤
Owner SHAOXING HONGPUTAO TEXTILE DECORATION CO LTD
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