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Porous foam glass ceramic brick and production method thereof

A glass-ceramic and porous foam technology, applied in glass manufacturing equipment, glass molding, manufacturing tools, etc., can solve the problem of high cost of foaming agent SiC, and achieve the effects of protecting the environment, reducing production costs and saving resources

Inactive Publication Date: 2018-12-25
XIANNING NANBO PHOTOELECTRIC GLASS CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Existing porous foam glass bricks are mainly used by one-component blowing agent or the combination of these one-component blowing agents, such as: CaCO 3 , SiC, MgCO 3 , CaSO 4 etc., such as patent application CN102617180A, using feldspar, glass powder, and clay as the main raw materials to generate SiO and CO through high-temperature oxidation of SiC 2 Foaming to obtain closed-cell porous foam glass bricks with good heat insulation effect; another example is the patent application CN101955371A, which uses high-alumina refractory bricks, hard clay, and feldspar as the main raw materials. 4 pyrolysis of SO 3 High-temperature oxidation of gas and SiC micropowder to generate SiO and CO 2 Gas compound foaming can obtain closed porous foam glass bricks with a porosity as high as 75% and sufficient strength. The cost of the foaming agent SiC used is relatively high, and CaSO 4 will discharge SO 2 Wait for gas

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026] 1. Ball milling

[0027] The required raw materials are crushed by ball milling, the ball milling time is selected according to the physical properties of the raw materials, the ball milling is passed through a 200-mesh sieve, the raw materials under the sieve are set aside, and the raw materials on the sieve continue to be ball milled.

[0028] 2. Ingredients and mixing

[0029] According to the mass ratio: fly ash 40%, red mud 30%, glass waste 10%, feldspar 5%, carbon powder 12%, sodium fluorosilicate 3%. After the weighing is complete, use a vertical roller mill to mix for 24 hours. When mixing, the ratio of material to ball (wt%) is 1:2. After mixing evenly, set aside.

[0030] 3. Mold treatment

[0031] The mold used when preparing the porous foam glass brick in the present invention is a high-alumina sagger, and alumina powder is used as a release agent. The specific steps are: quickly ball mill 74g of alumina powder, 0.5g of polyethylene glycol, hydroxymethyl...

Embodiment 2

[0035] 1. Ball milling

[0036] The required raw materials are crushed by ball milling, the ball milling time is selected according to the physical properties of the raw materials, the ball milling is passed through a 200-mesh sieve, the raw materials under the sieve are set aside, and the raw materials on the sieve continue to be ball milled.

[0037] 2. Ingredients and mixing

[0038] According to the mass ratio: fly ash 50%, red mud 19%, glass waste 9%, feldspar 7%, carbon powder 12%, sodium fluorosilicate 3%. After the weighing is complete, use a vertical roller mill to mix for 24 hours. When mixing, the ratio of material to ball (wt%) is 1:2. After mixing evenly, set aside.

[0039] 3. Mold treatment

[0040] The mold used when preparing the porous foam glass brick in the present invention is a high-alumina sagger, and alumina powder is used as a release agent. The specific steps are: quickly ball mill 74g of alumina powder, 0.5g of polyethylene glycol, hydroxymethyl ...

Embodiment 3

[0044] 1 ball mill

[0045] The required raw materials are crushed by ball milling, the ball milling time is selected according to the physical properties of the raw materials, the ball milling is passed through a 200-mesh sieve, the raw materials under the sieve are set aside, and the raw materials on the sieve continue to be ball milled.

[0046] 2 ingredients, mixing

[0047] According to the mass ratio: fly ash 40%, red mud 30%, glass waste 10%, feldspar 5%, carbon powder 12%, sodium fluoride 3%. After the weighing is complete, use a vertical roller mill to mix the materials for 24 hours. When mixing, the ratio of material to ball (wt%) is 1:2. After mixing evenly, set aside.

[0048] 3 Mold handling

[0049]The mold used when preparing the porous foam glass brick in the present invention is a high-alumina sagger, and alumina powder is used as a release agent. The specific steps are: quickly ball mill 74g of alumina powder, 0.5g of polyethylene glycol, hydroxymethyl ce...

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PUM

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Abstract

The invention discloses a porous foam glass ceramic brick and a production method thereof. The porous foam glass ceramic brick is made from, by weight, 40-60 parts of fly ash, 10-30 parts of red mud,5-10 parts of glass waste, 5-10 parts of feldspar, 10-15 parts of a foaming agent, and 3-5 parts of a fluxing agent. The above materials are subjected to ball milling, the milled materials are screened to 200 mesh and are mixed well; the mixture is subjected to heap roasting and cutting to obtain the porous foam glass ceramic brick. The fly ash, red mud, glass waste are used as main materials to produce the porous foam glass ceramic brick; the production method is simple and low in cost; industrial wastes can be greatly consumed and turned into wealth, resources are saved, and the environmentis protected.

Description

technical field [0001] The invention relates to the field of thermal insulation materials, in particular to a porous foam glass-ceramic brick and a preparation method thereof. Background technique [0002] Porous foam glass is an inorganic non-metallic material with many pores. By utilizing the characteristics of the pore structure and surface area in the product, combined with its own material, it can achieve the electrical, thermal, magnetic, optical and other physical and chemical properties required for application. performance, so as to prepare materials with thermal insulation, filtration and adsorption, sound absorption and sound insulation, biomimetic sensing, osmotic separation, etc. [0003] Porous foam glass brick is a kind of porous material, which is mainly prepared by high temperature foaming. The main foaming agents used are: sulfate, carbonate, hydroxide, cyanide, etc. The existing porous foam glass bricks are mainly used by one-component blowing agent or th...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C03C11/00C03C6/02C03B19/08
CPCC03B19/08C03C1/002C03C11/007
Inventor 熊圣安贺有乐宋占财王洪
Owner XIANNING NANBO PHOTOELECTRIC GLASS CO LTD
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