Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Screw rod assembly for injection molding machine and screw rod production process

A screw component and production process technology, which is applied in the field of screw production process for screw components for injection molding machines, can solve the problems of corrosion resistance and stress resistance, failure to effectively improve screw performance, and affect production progress, etc., to prevent agglomeration, Good dispersing and mixing effect, improving slipping effect

Active Publication Date: 2019-04-19
东莞市华研新材料科技有限公司
View PDF7 Cites 2 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The injection molding machine can heat the plastic, apply high pressure to the molten plastic, and make it inject and fill the mold cavity. The screw, the check ring gasket, the check ring and the screw head form the screw assembly of the injection molding machine, and the screw is an important part. Now Some screws have poor corrosion resistance and stress resistance, are easy to wear, and are prone to problems in the working process, which affects the production progress. Therefore, we propose a screw production process for screw components for injection molding machines.
At present, the demand for polyvinyl chloride (PVC) injection molding products is gradually increasing. However, the conventional full-gradient screw used to form PVC injection molding products usually has a mediocre plasticizing effect. Modification and compounding of PVC to change the overall performance, but the defects of the screw itself in the PVC injection molding screw, such as: the heating process of the screw of the injection molding machine is continuously improved, and the traditional heating of the resistance wire screw has become an energy-saving and environmentally friendly machine for the injection molding machine. The bottleneck of equipment development. The slippage of the screw of the injection molding machine will cause material degradation. The screw is a key part of the injection molding machine and the extruder. (Such as carburizing, nitriding, etc.) There are various defects, which cannot effectively improve the performance of the screw

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0024] A screw production process for a screw assembly for an injection molding machine in this embodiment, including S1, ingredients: molybdenum carbide: 15 parts, tungsten carbide: 10 parts, chromium carbide Cr: 3 parts, nickel Ni: 5 parts , manganese Mn: 10 parts, iron Fe: 60 parts, copper Cu: 0.1 parts, iron boride FeB: 5 parts, silicon Si: 0.4 parts, modified phenolic resin binder 2 parts, aluminum: 20 parts; among them, The modified phenolic resin adhesive comprises the following components in parts by weight: 15 parts of multi-walled carbon nanotubes, 80 parts of bismaleimide modified phenolic resin, γ-aminopropyltriethoxysilane surface 20 parts of modified graphene oxide, 30 parts of polyurethane resin, 2 parts of antioxidant, and 5 parts of aluminum oxide particles.

[0025] Production process: According to the length of the alloy screw to be made, it is necessary to select the corresponding length of pipe to make the corresponding mold, and then weigh and distribute ...

Embodiment 2

[0027] A screw production process for a screw assembly for an injection molding machine in this embodiment, including S1, ingredients: molybdenum carbide: 25 parts, tungsten carbide: 30 parts, chromium carbide Cr: 17 parts, nickel Ni: 10 parts , manganese Mn: 2 parts, iron Fe: 40 parts, copper Cu: 0.5 parts, iron boride FeB: 20 ​​parts, silicon Si: 0.2 parts, modified phenolic resin adhesive 10 parts, aluminum: 5 parts; among them, The modified phenolic resin adhesive comprises the following components in parts by weight: 15 parts of multi-walled carbon nanotubes, 80 parts of bismaleimide modified phenolic resin, γ-aminopropyltriethoxysilane surface 20 parts of modified graphene oxide, 30 parts of polyurethane resin, 2 parts of antioxidant, and 5 parts of aluminum oxide particles.

[0028]Production process: According to the length of the alloy screw to be made, it is necessary to select the corresponding length of pipe to make the corresponding mold, and then weigh and distri...

Embodiment 3

[0030] A screw production process for a screw assembly for an injection molding machine in this embodiment, including S1, ingredients: molybdenum carbide: 30 parts, tungsten carbide: 20 parts, chromium carbide Cr: 12 parts, nickel Ni: 8 parts , manganese Mn: 3 parts, iron Fe: 50 parts, copper Cu: 0.6 parts, iron boride FeB: 12 ​​parts, silicon Si: 0.3 parts, modified phenolic resin adhesive 8 parts, aluminum: 10 parts; among them, The modified phenolic resin adhesive comprises the following components in parts by weight: 15 parts of multi-walled carbon nanotubes, 80 parts of bismaleimide modified phenolic resin, γ-aminopropyltriethoxysilane surface 20 parts of modified graphene oxide, 30 parts of polyurethane resin, 2 parts of antioxidant, and 5 parts of aluminum oxide particles.

[0031] Production process: According to the length of the alloy screw to be made, it is necessary to select the corresponding length of pipe to make the corresponding mold, and then weigh and distri...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a screw rod assembly for an injection molding machine and a screw rod production process. The screw rod production process comprises the following steps of S1, mixing of a material, wherein the material comprises, by weight, 15-30 parts of molybdenum carbide, 10-30 parts of tungsten carbide, 3-17 parts of chromium carbide, 5-20 parts of nickel, 2-10 parts of manganese, 40-60 parts of iron, 0.1-0.7 part of copper, 5-20 parts of iron boride, 0.2-0.4 part of silicon, 2-10 parts of modified phenolic resin adhesives and 5-20 parts of aluminum; and S2, mold manufacturing, specifically, selecting a pipe with the corresponding length according to the length of an alloy screw rod to be manufactured and manufacturing the pipe into a mold. The screw rod manufactured by addingthe molybdenum carbide and the like to the material is more resistant to wear and corrosion and longer in service life. Through two or three times of normalizing treatment, grains in the screw rod arerefined, carbides are distributed more uniformly, the hardness is improved, the machinability is improved, internal stress of the material is removed, deformation and cracking are prevented, and accordingly, the service life of the screw rod is prolonged.

Description

technical field [0001] The present invention relates to the technical field related to injection molding machines, and more specifically, relates to a production process of a screw used for a screw assembly of an injection molding machine. Background technique [0002] Injection molding machine is also known as injection molding machine or injection machine. It is the main molding equipment for making thermoplastics or thermosetting plastics into various shapes of plastic products using plastic molding molds. Divided into vertical, horizontal, all-electric. The injection molding machine can heat the plastic, apply high pressure to the molten plastic, and make it inject and fill the mold cavity. The screw, the check ring gasket, the check ring and the screw head form the screw assembly of the injection molding machine, and the screw is an important part. Now Some screws have poor corrosion resistance and stress resistance, are easy to wear, and are prone to problems in the ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): B23P15/00C22C29/02C22C1/05C22C33/02C22C38/44C22C38/58C22C38/42C22C38/54C22C38/02B22F3/02B22F3/10
CPCC22C1/051C22C29/02C22C33/0292C22C38/02C22C38/42C22C38/44C22C38/54C22C38/58B22F3/02B22F3/10B23P15/00
Inventor 欧阳松福聂威达
Owner 东莞市华研新材料科技有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products