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A kind of multifunctional film based on micro-nano composite structure and coating and its preparation method and application

A micro-nano composite structure and multi-functional technology, applied in the direction of nanotechnology, final product manufacturing, sustainable manufacturing/processing, etc., can solve the problems of low femtosecond laser processing efficiency, high cost, low preparation efficiency, etc., and achieve excellent super Hydrophobic performance, low production cost, and good consistency

Active Publication Date: 2020-12-25
SHANDONG UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Thin-film solar cells are often used in outdoor environments. Water droplets and particulate pollutants attached to the surface will seriously weaken the photoelectric conversion efficiency of the device
[0004] The functional surfaces reported so far have problems such as single function, cumbersome manufacturing process, and high cost.
Chinese patent CN 109483058 A discloses a method for rapid and large-area remote preparation of superhydrophobic antireflection structures on irregular metal curved surfaces. The method of combining femtosecond laser and chemical fluorination treatment is used to prepare superhydrophobic antireflection surfaces. The inventor It was found that the femtosecond laser processing efficiency of this patent is low and cannot be processed continuously. In addition, the super-hydrophobic anti-reflective surface prepared by this patent does not involve self-cleaning function
Chinese patent CN 109468648 A discloses a large-scale preparation method for anti-frosting surfaces of aluminum or aluminum alloys. The inventors found that the patent uses chemical corrosion to prepare micron-scale structures, and grows nano-scale rough structures by hydrothermal synthesis. Chemical corrosion and hydrothermal synthesis are random, and the consistency on a large area cannot be guaranteed, and the preparation efficiency is low, and the prepared anti-frosting surface only has super-hydrophobic properties
Chinese patent CN 109530188 A discloses a method for preparing the surface of a self-cleaning aluminum-magnesium alloy. The surface of the magnesium-aluminum alloy is pretreated and cleaned, micro-arc oxidized, cleaned and dried, and then the configured titanium dioxide self-cleaning sol is coated on the magnesium alloy surface. Aluminum alloy surface, corresponding heat treatment on the magnesium aluminum alloy surface to obtain a self-cleaning magnesium aluminum alloy surface, the inventor found that the patent has the disadvantages of cumbersome process and the prepared self-cleaning aluminum-magnesium alloy surface only has self-cleaning function, etc.

Method used

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  • A kind of multifunctional film based on micro-nano composite structure and coating and its preparation method and application
  • A kind of multifunctional film based on micro-nano composite structure and coating and its preparation method and application
  • A kind of multifunctional film based on micro-nano composite structure and coating and its preparation method and application

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0051] A multifunctional surface based on micro-nano composite structures and coatings, such as figure 1 As shown, it is composed of a flexible film substrate layer 110 , a micron-scale structure layer 120 , a primary nanostructure layer 130 , a secondary nanostructure layer 140 and a hydrophobic coating 150 . A flexible film substrate layer 110 is used to provide a support surface;

[0052] The micron-scale structure layer 120 is attached to the flexible film substrate layer 110, including several micron-scale structures 120 arranged in an array, and the diameter of the micron-scale structure is 0.5 μm-500 μm, which can be 0.5 μm, 1 μm, 10 μm, 100 μm, 200 μm , 500 μm, etc., the height is 1 μm-1000 μm, which can be 1 μm, 10 μm, 100 μm, 1000 μm, etc., and the interval between two adjacent micron-scale structures is 10 μm-1000 μm, which can be 10 μm, 50 μm, 100 μm, 500 μm, 1000 μm, etc.; One end of each micron-scale structure is attached to the flexible film substrate 110, and ...

Embodiment 2

[0058] A method for preparing a multifunctional surface based on a micro-nano composite structure and a coating such as figure 2 As shown, the micro-nano composite structure mold was prepared by laser direct writing, anodic oxidation and other processes, and the micro-nano composite structure array was fabricated by roll-to-roll imprinting process, and finally the multifunctional surface was obtained by plasma deposition of hydrophobic materials.

[0059] Specifically take the following steps:

[0060] Use the laser direct writing process to process the micron-scale concave structure 120 on the surface of the polished aluminum sheet 160; specifically: place the polished aluminum sheet 160 in the laser processing area, set the laser walking path, and remove part of the material through the ablation effect of the high-energy laser beam , thus obtaining micron-scale groove arrays. The power of the laser is 10mW, and the traveling speed of the laser is 200mm / s.

[0061] On this...

Embodiment 3

[0068] A multifunctional surface based on micro-nano composite structure and coating was prepared such as image 3 As shown, the micron-scale structure is in the shape of a cuboid, with a base length and width of 30 μm, a height of 30 μm, and a spacing of 20 μm, arranged in a rectangular array; the primary nanostructure is cylindrical, with a diameter of 600 nm and a height of 600 nm, arranged in a rectangular array; The secondary nanostructures are cylindrical, with a diameter of 100nm and a height of 200nm, arranged in a rectangular array, and the thickness of the hydrophobic coating is 50nm.

[0069] The preparation method is specifically:

[0070] The micron-scale concave structure is processed on the surface of the polished aluminum sheet by laser direct writing technology; specifically, the polished aluminum sheet is placed in the laser processing area, the laser walking path is set, and part of the material is removed by the ablation of the high-energy laser beam, there...

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Abstract

The invention discloses a multifunctional film based on a micro-nano composite structure and a coating and a preparation method and application of the multifunctional film. The multifunctional film comprises a flexible film base material layer; a micron-scale structure layer which is attached to the flexible film base material layer and comprises a plurality of micron-scale structures arranged inan array, wherein the diameter of each micron-scale structure is 0.5-500 [mu]m, the height of 1-1000 [mu]m, and the interval between two adjacent micron-sized structures is 10-1,000 [mu]m. One end ofeach micron-scale structure is attached to the flexible thin film base material, the opposite other end of each micron-scale structure is provided with a first-stage nano structure, and the diameter of each first-stage nano structure is 100-1,000 nm. One end, far away from the micron-sized structure, of the first-stage nano structure is provided with a second-stage nano structure, and the diameterof the second-stage nano structure is 1nm-380nm. The multifunctional film also comprises a hydrophobic coating layer which is attached to the exposed surfaces of the flexible film substrate layer, the micron-sized structure layer, the first-stage nano structure and the second-stage nano structure. The multifunctional thin film is good in large-area consistency, has super-hydrophobic performance,anti-reflection performance and self-cleaning performance, and can be applied to the surface of a thin-film solar cell.

Description

technical field [0001] The invention belongs to the technical field of preparation of multifunctional materials, and in particular relates to a multifunctional thin film based on a micro-nano composite structure and coating, a preparation method and application thereof. Background technique [0002] The information disclosed in this background section is only intended to increase the understanding of the general background of the present invention, and is not necessarily taken as an acknowledgment or any form of suggestion that the information constitutes the prior art already known to those skilled in the art. [0003] With the depletion of coal, oil, natural gas and other energy sources and the increasing environmental pollution, people urgently need to find clean and renewable new energy sources. Thin-film solar cells are new photovoltaic devices to alleviate the energy crisis. Thin-film solar cells are often used in outdoor environments. Water droplets and particulate po...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H01L31/0216H01L31/18B82Y40/00
CPCB82Y40/00H01L31/02167H01L31/02168H01L31/18Y02E10/50Y02P70/50
Inventor 张成鹏姜兆亮刘文平马嵩华
Owner SHANDONG UNIV