Belt-shaped brazing material for medium and low temperature brazing of titanium alloy, and preparation method and brazing method thereof

A titanium alloy and brazing material technology, applied in welding equipment, metal processing equipment, welding/cutting media/materials, etc., can solve the problems of complex interface structure, reduced corrosion resistance of joints, large differences, etc., to improve diffusion Ability, Good Compatibility, Effect with Less Elemental Varieties

Inactive Publication Date: 2020-01-10
AVIC BEIJING INST OF AERONAUTICAL MATERIALS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

According to the melting point of the brazing filler metal, the commonly used brazing filler metals for titanium materials and Ti-Al alloys can be divided into the following categories. Ag-Cu-Ti solder) and some zirconium-based solder (Zr-Ti-Ni-Cu, Zr content is 50-70%, weight percentage), but due to the large difference between the constituent elements of the solder and the matrix elements , lead to complex interface structure, and solder containing a large amount of Ag element (content above 30%) will reduce the corrosion resistance of joints
[0005] The second type is medium-temperature brazing filler metal, and its operating temperature range is 870°C-930°C. For example, Ti-37.5Zr-15Cu-15Ni (weight percent) brazing filler metal, which is common in titanium-based brazing filler metals, reports that its operating temperature can be 875°C. , 930°C and other temperatures, it can be used for brazing titanium materials and Ti-Al alloys, but the corresponding brazing interface is very easy to form intermetallic compounds, such as TiNi3
[0006] The third type is Ti-Zr-Cu-Ni-X (X=Fe, Be, Co, Fe, Al, Si, etc.) high-temperature solder, with a melting point in the range of 940°C-1000°C, including Ti-15Cu-15Ni (weight percent) solder, its liquidus temperature range is about 900°C, and its operating temperature range is 950°C-1000°C, which is higher than the phase transition point of most titanium alloys, so Ti-Zr-Cu-Ni-X has a high temperature Brazing filler metal and Ti-15Cu-15Ni filler metal are not suitable for brazing titanium alloys, especially pure titanium materials
[0013] 2) When the structure to be welded is a thin-walled structure, the diffusion ability of the solder needs to be improved
Due to the increase of the sum of Cu and Ni elements in the brazing filler metal, the brazing filler metal is not easy to diffuse into the matrix during the brazing process, resulting in erosion and reduced joint strength, which is especially obvious for brazing of thin-walled structures
[0014] 3) When the material to be welded contains Ti-Al alloy, the problem of complex interface structure needs to be solved urgently
[0015] 4) Preparation of foil strip solder
Therefore, solders with such composition cannot be prepared as foil strips by rapid solidification method.
[0017] At present, there are few varieties of medium and low temperature solders that can braze titanium materials containing pure titanium, and / or Ti-Al alloys, and / or combinations of titanium materials and Ti-Al alloy materials

Method used

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  • Belt-shaped brazing material for medium and low temperature brazing of titanium alloy, and preparation method and brazing method thereof
  • Belt-shaped brazing material for medium and low temperature brazing of titanium alloy, and preparation method and brazing method thereof
  • Belt-shaped brazing material for medium and low temperature brazing of titanium alloy, and preparation method and brazing method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0063] 1. Raw material preparation: adopt composition 7 in Table 2, and the percentage by weight of the chemical composition of the strip-shaped solder is: Zr: 18%; Cu: 12%; Ni: 15%; Ti: 55%. Weigh the required Zr, Cu, Ni and Ti raw material powders in proportion, the purity of the raw materials is not less than 99.9%, and the particle size of the raw materials is not less than 40 mesh;

[0064] 2. Vacuum smelting: use a vacuum induction furnace to smelt the raw material powder, the melting temperature is 1700°C, the holding time is 0.5h, and then cast into ingots, air-cooled to room temperature; repeated smelting 5 times;

[0065] 3. Preparation of ribbon-shaped solder: Melt the cast ingot in a vacuum induction furnace on a vacuum quick-quenching belt-swinging machine at a melting temperature of 1700°C, and then make an amorphous ribbon-shaped solder. The thickness of the ribbon-shaped solder is δ=0.046 mm.

[0066] Carry out pure titanium TA1 foil material (thickness 0.1mm)...

Embodiment 2

[0074] 1. Raw material preparation: adopt composition 2 in Table 2, and the percentage by weight of the chemical composition of the ribbon is: Zr: 16%; Cu: 12%; Ni: 13%; Ti: 59%. Weigh the required Zr, Cu, Ni and Ti raw material powders in proportion, the purity of the raw materials is not less than 99.9%, and the particle size of the raw materials is not less than 40 mesh;

[0075] 2. Vacuum smelting: use a vacuum induction furnace to smelt the raw material powder, the melting temperature is 1800°C, the holding time is 0.5h, and then cast into ingots, air-cooled to room temperature; repeated smelting 4 times;

[0076] 3. Preparation of strip-shaped brazing filler metal: the ingot is melted in a vacuum induction furnace on a vacuum quick-quenching strip-swinging machine at a melting temperature of 1750° C., and then made into an amorphous ribbon-shaped brazing filler metal with a thickness of 0.035 mm.

[0077] Carry out TC4 titanium alloy sheet material (thickness 0.6mm) braz...

Embodiment 3

[0085] 1. Preparation of materials: The weight percent of the chemical composition of the strip solder is: Zr: 19.0%; Cu: 13.5%; Ni: 16%; Ti: 51.5%. Weigh the required Zr, Cu, Ni and Ti raw material powders in proportion, the purity of the raw materials is not less than 99.9%, and the particle size of the raw materials is not less than 40 mesh;

[0086] 2. Vacuum smelting: The raw material powder is smelted in a vacuum induction furnace at a melting temperature of 1700°C and a holding time of 0.5, then cast into ingots and air-cooled to room temperature; repeated smelting 5 times;

[0087]3. Preparation of strip-shaped brazing filler metal: the ingot was melted in a vacuum induction furnace on a vacuum quick-quenching strip-swinging machine at a melting temperature of 1800° C., and then made into an amorphous strip-shaped brazing filler metal with a thickness of 0.035 mm.

[0088] Carry out SP700 titanium alloy sheet material (thickness 0.5mm-0.6mm) brazing as above-mentioned ...

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Abstract

The invention provides a belt-shaped brazing material for medium and low temperature brazing of titanium alloy, and a preparation method and a brazing method thereof. The belt-shaped brazing materialfor the medium and low temperature brazing of the titanium alloy consists of Ti element, Zr element, Cu element and Ni element, wherein all the element compositions are compounded by following weightpercentage: Ti greater than or equal to 51.0% and less than or equal to 60.0%, Zr greater than or equal to 15.0% and less than or equal to 19.0%, Cu greater than or equal to 12.0% and less than or equal to 14.0%, Ni greater than or equal to 13.0% and less than or equal to 16.0%, and Cu+Ni greater than or equal to 25.0% and less than or equal to 30.0%. By improving a Ti-Zr-Cu-Ni brazing material, optimizing the content of the Zr element, and controlling the total content of the Cu element and the Ni element, the belt-shaped brazing material for the medium and low temperature brazing of the titanium alloy realizes the purpose of reducing the melting point to a range from 830 DEG C to 880 DEG C, improves diffusivity of the brazing material so as to reduce the quantity of interfacial compounds, realizes that the level of tensile strength of a Ti2AlNb-TC4 dissimilar brazed joint reaches 905MPa, and the level of tensile strength of a TA2 brazed joint reaches 463MPa, meanwhile facilitates forming of a brazing material foil belt, reduces cost of the brazing material, and improves applicability of the brazing material.

Description

technical field [0001] The invention relates to brazing technology, in particular to a strip-shaped brazing material for medium and low temperature brazing of titanium alloys, a preparation method and a brazing method. Background technique [0002] Titanium thin-walled components have the characteristics of light weight. For example, titanium alloy radiators and honeycomb sandwich structures manufactured by brazing technology have been used in the aerospace field. Intermetallic compounds form at the weld interface of the structure. Compared with the phase transition point (960℃~980℃) of commonly used titanium alloy TC4 and TC1 titanium alloy materials, when using pure titanium materials, such as industrial pure titanium (TA1, TA2) phase transition point is 882℃-885℃, The phase transition point of the SP700 (Ti-4.5Al-3.0V-2.0Mo-2.0Fe, weight percent) titanium alloy suitable for the manufacture of a wide version is about 885°C-890°C. The thin-walled structure of this type of ...

Claims

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Application Information

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IPC IPC(8): B23K35/32B23K35/40B23K1/008
CPCB23K1/008B23K35/325B23K35/40
Inventor 静永娟熊华平程耀永尚泳来
Owner AVIC BEIJING INST OF AERONAUTICAL MATERIALS
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