High-nickel copper alloy glass mold strengthening method

A glass mold, copper alloy technology, applied in metal material coating process, coating and other directions, can solve the problems of reduced thermal conductivity, low bonding strength, large waste of welding materials, etc., to prevent welding cracks and copper alloys. Oxidation, the effect of reducing power loss

Active Publication Date: 2020-01-17
成都青石激光科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] 1) The heat-affected zone is large and the bonding strength is low;
[0006] 2) The thickness of the surfacing layer is large, the processing allowance is large, and the waste of welding materials is large;
[0007] 3) The heat output is large, the closer to the copper substrate, the more serious the strengthening alloy will be diluted. If the retention of the strengthening layer is too small after machining, the hardness and wear resistance will be weakened, which will affect the service life of the mold; if the retention is too large , the heat conduction efficiency is reduced, thereby reducing the working efficiency of the mold;
[0008] 4) When the mold is working, copper conducts heat quickly, the surface temperature of the reinforced alloy layer is relatively high, and the temperature difference with the copper alloy substrate is large and the thermal expansion coefficient is different, which leads to fatigue cracks and shedding of the reinforced alloy layer;
[0009] Moreover, due to the surfacing of strengthening materials on the surface of copper alloys, the choice of materials is poor, and it is difficult to meet the following requirements at the same time:

Method used

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  • High-nickel copper alloy glass mold strengthening method
  • High-nickel copper alloy glass mold strengthening method
  • High-nickel copper alloy glass mold strengthening method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0045] A method for strengthening a high-nickel copper alloy glass mold, comprising the steps of:

[0046] S1, pre-treatment: clean the oxide and dirt on the surface of the copper mold;

[0047] S2. Preparation of transition layer powder: use nickel-based superalloy powder and pure copper powder with a weight ratio of 15% to 30% to mix evenly, and dry to obtain transition layer powder, and preferably the proportion of pure copper powder in the mixed powder is The weight ratio is 20%;

[0048] Strengthening layer powder preparation: use nickel-based alloy powder and dry it to obtain strengthening layer powder;

[0049]S3. Cladding the transition layer powder onto the copper mold, the cladding layer formed by cladding is a transition layer with a thickness of 0.5-2 mm, preferably the thickness of the transition layer is 1 mm, and the obtained transition layer has a hardness of HRC25 ~30;

[0050] S4. Cladding the strengthening layer powder onto the transition layer, the cladd...

Embodiment 2

[0066] This example is about the specific composition of the nickel-based superalloy powder and the nickel-based alloy powder in Example 1.

[0067] The nickel-based superalloy powder includes Cr, Ni, Mo, Al, Ti, Nb, Si, Cu and Fe, in terms of mass percentage, each component is: Cr: 17%-21%, Ni: 50%- 55%, Mo: 2.8%-3.3%, Al: 0.3%-0.7%, Ti: 0.75%-1.15%, Nb: 5%-5.5%, Si: 0.3%-0.4%, Cu: 0.2%-0.4% , the rest is Fe.

[0068] The nickel-based alloy powder includes Cr, Fe, Si, C and Ni. In terms of mass percentage, the components are: Cr: 14%-17%, Fe: 12%-15%, Si: 3%-4.5% %, C: 0.6%-1%, the rest is Ni.

Embodiment 3

[0070] This embodiment describes the relevant parameters in the cladding of the transition layer and the strengthening layer.

[0071] In the cladding of the transition layer:

[0072] Using semiconductor fiber coupled 4000W laser

[0073] The main cladding parameters are shown in Table 1:

[0074] Laser power (P) Spot size scanning speed Feeding volume Shielding gas flow road-to-road overlap 2100W φ2mm 10mm / s 7.6g / min 15~25L / min 50%

[0075] Table 1. Laser cladding process parameters of the transition layer

[0076] In the cladding of the strengthening layer:

[0077] Using semiconductor fiber coupled 4000W laser

[0078] The main cladding parameters are shown in Table 2:

[0079] Laser power (P) Spot size scanning speed Feeding volume Shielding gas flow road-to-road overlap 2300W φ2mm 15mm / s 8.5g / min 15~25L / min 50%

[0080] Table 2. Laser cladding process parameters of strengthening layer

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Abstract

The invention discloses a high-nickel copper alloy glass mold strengthening method. The high-nickel copper alloy glass mold strengthening method includes the following steps that S1, oxide and dirt onthe surface of a copper mold are removed; S2, transition layer powder is prepared, wherein nickel-based superalloy powder is evenly mixed with pure copper powder with the weight ratio being 15%-30%,and drying is carried out to obtain the transition layer powder; and strengthening layer powder is prepared, wherein nickel-based alloy powder is adopted and dried to obtain the strengthening layer powder; S3, the transition layer powder covers the copper mold in a fusion manner, and a fusion covering layer formed by fusion covering is a transition layer; S4, the strengthening layer powder coversthe transition layer in a fusion manner, and a fusion covering layer formed by fusion covering is a strengthening layer; and S5, and the strengthening layer is modified by machining. The high-nickel copper alloy glass mold strengthening method effectively prevents occurrence of welding cracks and improves the strength of joints; meanwhile, copper alloy oxidizing at high temperature during preheatwelding is avoided, and the high quality of the welding interior on the mold is effectively ensured; and the transition layer improves the weldability and the bonding strength of the copper alloy glass mold and the strengthening layer.

Description

technical field [0001] The invention relates to the field of laser processing, in particular to a method for strengthening a high-nickel copper alloy glass mold. Background technique [0002] High-nickel-copper alloy glass mold is a mold used to produce glass products. The components in high-nickel-copper alloy are: Ni: 14-16%, Zn: 7.5-9.5, Al: 8.5-10.5%, Fe: 0.8 to 1.2%, Mn: 0.08 to 0.18%, Si: 0.8 to 1.2%, and the rest Cu. In use, the inner cavity of the copper alloy glass mold is prone to high temperature oxidation, wear, corrosion and other adverse conditions, which will lead to low mold life. At the same time, copper alloy has low hardness and wear resistance, and copper glass molds such as figure 2 As shown, the seam line, seam surface, and seam line have problems such as wear, deformation, and cracks caused by friction and impact during the mold opening and closing process, resulting in premature failure of the mold. [0003] In order to solve the above problems of ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C23C24/10C22C19/05
CPCC23C24/103C22C19/055C22C19/056C22C19/058
Inventor 黎作瑜阳义杜治华
Owner 成都青石激光科技有限公司
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