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Method and equipment for batch production of AR diffracted optical waveguides

A diffracted light, batch technology, applied in the direction of optical waveguide light guide, opto-mechanical equipment, light guide, etc., can solve the problems of small imprinting area, easily damaged mold, many demoulding defects, etc., to reduce the imprinting force, The effect of high production efficiency, improved imprint accuracy and quality

Active Publication Date: 2020-03-27
QINGDAO 5D INTELLIGENT ADDITIVE MFG TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This solution faces great limitations and constraints both in the manufacture of master molds and in the manufacture of tilted grating optical waveguides. For example, the combination of electron beam lithography and etching processes can only manufacture very small area masters, and for all Manufactured tilted gratings can only limit a certain geometric feature size (small tilt angle and small groove depth, etc.), especially facing the problems of high manufacturing cost and long production cycle
In addition, the existing nanoimprint technology is only suitable for inclined grating structures with small inclination angles and small groove depths. Slanted gratings with large inclination angles and large groove depths are difficult or even impossible to demould, and cannot be manufactured at all. out
Moreover, there are still problems such as small imprinting area, easy damage to the mold, and many demoulding defects.
Therefore, whether it is for the design of the inclined grating or mass production, it is difficult to solve the problem

Method used

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  • Method and equipment for batch production of AR diffracted optical waveguides
  • Method and equipment for batch production of AR diffracted optical waveguides
  • Method and equipment for batch production of AR diffracted optical waveguides

Examples

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Effect test

Embodiment 1

[0073] Figure 1(a) and Figure 1(b) are schematic diagrams of a diffractive optical waveguide (surface relief tilted grating) to be fabricated. The inclination angle, groove depth (relative depth), and fill factor (grating width / period) are as shown in the figure. The parameters of the surface relief oblique grating to be manufactured in this implementation example: inclination angle 30 ° ; groove depth 600nm; fill factor (coefficient) 50%.

[0074] For surface relief tilted grating diffraction optical waveguide, tilted grating nanostructures, especially tilted grating with large tilt angle, large groove depth and large area surface relief tilted grating with arbitrary shape, various existing micro-nano fabrication techniques, such as electron beam lithography , nanoimprinting, optical lithography, interference lithography, laser processing, etc. cannot be manufactured. Because the existing micro-nano manufacturing technologies are all based on planar micro-nano patterning (t...

Embodiment 2

[0124] The difference from the first embodiment is that the process parameters of each step can be changed. at the same time,

[0125] After the first production cycle is completed, process steps 1, 2 and 3 are run in parallel with process steps 4 and 5.

Embodiment 3

[0127] The difference from the first embodiment is that the process parameters of each step can be changed. At the same time, process step 1, step 2 and step 3 are implemented serially in advance.

[0128] The actual process steps only include step 4 and step 5, and run in sequence.

[0129] The equipment used in the above embodiments mainly includes: two-photon polymerization micro-nano 3D printer; precision micro-electroforming equipment; working soft mold replication equipment; composite nanoimprint lithography equipment;

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Abstract

The invention provides a method and equipment for batch production of AR diffracted optical waveguides. According to the invention, low-cost batch production of large-area AR diffractive optical waveguides (surface embossment tilted gratings) in any shape can be realized, two-photon polymerization micro-nano 3D printing is adopted to achieve manufacturing of the tilted grating large-area mother set in any shape (on one hand, the problem of manufacturing of the tilted grating mother set in any shape is solved, on the other hand, direct manufacturing of the large-size wafer-level mother set canbe achieved, and the advantages of being low in manufacturing cost and high in production efficiency are further achieved). By adopting a composite nanoimprint lithography technology (combining with an imprint special suitable for an inclined grating imprint process and a composite soft mold), the problem that an inclined grating with a large inclination angle and a large groove depth cannot be manufactured due to the fact that demolding cannot be conducted is solved, and unconstrained (geometrical shape and size) manufacturing of the inclined grating is achieved.

Description

technical field [0001] The disclosure belongs to the technical fields of augmented reality AR, micro-nano manufacturing, and additive manufacturing (3D printing), and specifically relates to a method and equipment for batch production of AR diffractive optical waveguides, and in particular to a method capable of realizing large-area AR diffractive light of arbitrary shape. A method and device for low-cost mass production of waveguides (surface relief tilted gratings). Background technique [0002] The statements in this section merely provide background information related to the present disclosure and do not necessarily constitute prior art. [0003] Augmented Reality (AR for short) is a new technology that ingeniously integrates virtual information with the real world. It integrates multimedia, 3D modeling, real-time tracking and registration, intelligent interaction, sensing and other technologies. The generated text, images, 3D models, music, video and other virtual inf...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G02B6/13G02B6/124G02B27/01B29C64/10B33Y10/00
CPCG02B6/13G02B6/124G02B27/0172B29C64/10B33Y10/00G02B2027/0178G03F7/0002B33Y80/00B29D11/00663B29D11/00769B29C33/38B29C33/40B29C33/42B29L2011/0075C25D1/10C25D1/003C25D3/12C25D1/22C23C18/2073C23C18/38C23C18/1653B33Y50/02B29C64/393B29C33/3842B29C59/022B29K2905/08G02B6/0038G02B6/0065
Inventor 兰红波许权赵佳伟朱晓阳
Owner QINGDAO 5D INTELLIGENT ADDITIVE MFG TECH CO LTD
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