Preparation method of medium-high temperature self-repairing insulating material

An insulating material and self-repairing technology, which is applied in the preparation of microspheres and microcapsule preparations, etc., can solve problems such as complex system structure, easy premature failure, and difficult self-repairing of repairing agents, so as to broaden the application range, restore electrical properties, Broaden the effect of application scenarios

Active Publication Date: 2020-05-15
TSINGHUA UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] However, most of the current extrinsic self-healing systems are two-component microcapsule systems. The structure of the system is complex, and the repair agent and the catalyst need to be stored and dispersed in the polymer separately. It is difficult to ensure the repair when micro-discharge defects occur. The agent can contact the catalyst and complete self-healing before failure
However, the existing single-component microcapsule system (such as the ultraviolet light trigger system) used in the repair fluid mostly contains unsaturated double bonds, which is prone to premature failure at medium and high temperatures, so it cannot be applied to medium and high temperature conditions.

Method used

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  • Preparation method of medium-high temperature self-repairing insulating material
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  • Preparation method of medium-high temperature self-repairing insulating material

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preparation example Construction

[0042] see Figure 1~3 , the application provides a method for preparing a medium-high temperature self-repairing insulating material, the method comprising the following steps:

[0043] Step 1: Take epoxy resin and epoxy resin active diluent in proportion and mix evenly to prepare repair fluid;

[0044] Step 2: Prepare an aqueous solution containing sodium dodecylbenzenesulfonate and polyvinyl alcohol, slowly add the repair solution to the aqueous solution, and stir to form a uniformly dispersed oil-in-water core material emulsion;

[0045] Step 3: Prepare a solution of urea and formaldehyde in proportion, stir to form a water-soluble prepolymer solution of monohydroxymethylurea and dimethylolurea, add an appropriate amount of deionized water to the above prepolymer to cool to room temperature, and add Adjust the pH value to 7 with dilute hydrochloric acid;

[0046] Step 4: Add the prepolymer solution to the oil-in-water core material emulsion, add a catalyst and a pH regul...

Embodiment

[0058] Bisphenol A type epoxy resin (EPON828) or bisphenol F type epoxy resin (EPON862), bisphenol A type epoxy resin (EPON828) or bisphenol F type epoxy resin (EPON862) reactive diluent in a certain proportion Mix evenly to obtain repair solution for later use. The mixing ratio is that the mass ratio of the epoxy resin in the final mixture is 65% to 80%, so as to ensure that the repair fluid has a suitable viscosity and sufficient insulating performance after curing.

[0059] Prepare an aqueous solution containing 1wt.‰ of sodium dodecylbenzene sulfonate and 0.2wt.‰ of polyvinyl alcohol, and then slowly add 10wt.% to 20wt.% of the stable repair solution prepared in 1000 to 1500r Stir mechanically at a speed of 1 / min for 20-30 minutes to completely emulsify the repair fluid and form a uniformly dispersed oil-in-water core material emulsion.

[0060] Then urea and formaldehyde are prepared into a solution at a molar ratio of 1:2, and the solution is stirred and reacted for 1 h...

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Abstract

The invention belongs to the technical field of electrical materials, and particularly relates to a preparation method of a medium-high temperature self-repairing insulating material. At present, mostof extrinsic self-repairing systems are double-component microcapsule systems, the systems are complex in structure, it is difficult to ensure that a repairing agent can make contact with a catalystand complete self-repairing before failure when a micro-discharge defect occurs, and common single-component system repairing liquid contains unsaturated double bonds and is prone to failure in advance at the medium-high temperature. The preparation method comprises the steps: firstly, synthesizing an imidazole-added epoxy resin matrix with anion catalytic capability, and introducing microcapsulescoated with stable repair liquid into the matrix to endow the insulating material with the capability of repairing micro-discharge defects. When electric branches caused by micro-discharge defects are developed into microcapsules, the microcapsules can be broken, electric branch channels are filled with the repairing liquid, and then the repairing liquid is cured under the catalysis of oxygen anion groups in the channel walls under the medium-high temperature condition, so that the defects of the electric branches are repaired, and meanwhile, the electrical performance is completely recovered.

Description

technical field [0001] The application belongs to the technical field of electrical materials, and in particular relates to a preparation method of a medium-high temperature self-repairing insulating material. Background technique [0002] Polyethylene, silicone rubber, epoxy resin and other organic substances and their composite materials are widely used in electrical insulation. During use, with long-term aging, micro-discharge defects represented by electric trees and water trees will inevitably occur inside them. , the further development of these micro-defects will lead to material insulation damage, causing insulation failure and equipment failure. Therefore, if the polymer material can be made to have the function of self-healing, and the defect can be repaired at the early stage of defect development, the above problems can be solved, the service life of the insulating medium can be significantly extended, and the safety of the product can be improved. For micro-dis...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08L63/02C08L29/04C08L61/24C08L63/04B01J13/14B01J13/04C08G59/68C08G59/50C08G59/62C08G59/44
CPCB01J13/043B01J13/14C08G59/44C08G59/5006C08G59/5026C08G59/623C08G59/686C08L63/00C08L63/04C08L2205/03C08L2205/14C08L29/04C08L61/24
Inventor 何金良谢佳烨李琦胡军高雷
Owner TSINGHUA UNIV
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